I don't understand fixed bias as well as I'd like toYour PA tubes life depends on you understanding this!
The supply resistor has drifted a lot from 120K, to 26.6K. So it's probably the culprit here, right? ... it seems to me that, with a lower supply resistance from what was specified, the bias voltage coming in would be that much higher, not dropped down to -28V.
schematic calls for -48V bias at the 6L6 grids, so I will assume the bias circuit is bad.
QuoteI don't understand fixed bias as well as I'd like toYour PA tubes life depends on you understanding this!
-48 is what the manufacturer wants, that what you need, the closer to ZERO that number gets, the more current the PA tubes will dissipate til they glow red and melt.
TAKE OUT the power tubes and leave out til this is fixed.
Bias filter cap (64µF) could be leaking current, dragging the output voltage down.
Coupling caps feeding the output tube grids (0.047µF) could be leaking +DC Volts, reducing the total bias voltage...Unsolder each of the coupling caps to remove them as a possibility. If the tube grids suddenly have much more-negative voltage, you've found at least one issue.
Also, the 120kΩ resistor might not be able to be accurately measured unless you unsolder one side. 120kΩ is in-series with 33kΩ to ground, and all that is in-parallel with half the transformer secondary. That's going to booger your reading.
Tube | Plate | Screen | Grid-Cathode |
6L6GC | 386V | 376V | -28.5 |
6L6GC | 385V | 377V | -28.5 |
12AX7a | 173 | - | -1.44V |
12AX7b | 168 | - | -1.31V |
12AU7a | 102V | - | -4.28V |
12AU7b | 296V | - | -11.7V |
12AU7a | 51V | - | -1.81V |
12AU7b | 150V | - | -8.1V |
12AX7a | 219V | - | 0V (?) |
12AX7b | 249V | - | 0V (?) |
The zero volts reading on the last tube's grids is weird, I agree, but it's what I got last night. I will re-test them today. Thanks |
Coupling caps feeding the output tube grids (0.047µF) could be leaking +DC Volts, reducing the total bias voltage...Unsolder each of the coupling caps to remove them as a possibility. If the tube grids suddenly have much more-negative voltage, you've found at least one issue.
Question: wouldn't any cap show a DC voltage drop across it, if it was leaking?
Bias filter cap (64µF) could be leaking current, dragging the output voltage down.
So--I'll check for any voltage drop across the cap. It does measure 156uF in circuit, fwiw. I'll unsolder and re-measure.
It has about 2M resistance measured in circuit.
No, they want to see the voltage at pins 1,2,3 and 4,5,6 for all the preamp tubes.
Nominal Value | Actual Value | |
63uF | 145uF | |
120K | 119.3K | |
33K | 33.7K | |
68K | 70.2K |
Question: wouldn't any cap show a DC voltage drop across it, if it was leaking?
You're not measuring volts across the coupling caps.
Instead, unsolder one side of each of the coupling caps, then measure DC Volts from Pin 5 of the output tubes to ground.
If negative volts increase (say, from -28v to -40v), the voltage leaking through the coupling caps was counteracting the bias.
...The "2M resistance" probably doesn't mean anything useful. It should also trend towards ∞Ω, but...
A better move is to unsolder this cap & tack-in any cap rated in µFs and with a high-enough voltage rating. We're not seeking "perfect" just trying to eliminate a bias filter cap as being leaky.
... I'll try that first thing tomorrow with a 47uF ...
Is there a "best" size for that bias filter cap? How high should you go, or how low can you go, and still get adequate bias filtering?
now -28VDC, just a shade higher than it was yesterday.
@HBP,
I found a 100uF/100V cap in the box, so installed that one. I re-checked all the resistors (unsoldered) and got the same values. I tested continuities, then powered up the amp and the bias voltage is now -28VDC, just a shade higher than it was yesterday. It does hit its max voltage faster now.
So--I measured some voltages and put them in the bias circuit drawing, see below. 354V is tapped off one side of the PT, and the 120K resistor drops 300V. The new voltage is now 53.6 VAC, measured at the junction of 120K, 33K, and the diode. Line 1 on the drawing is just a simple equation to show that relation.
Line 2 on the drawing is my question right now. If I take the current bias voltage of -28V and fold in the voltage drop of 21.8, I get -49.8V, which is pretty close to spec. Is it just a coincidence?
I did not yet unsolder the PI coupling caps and test for leakage. Their leads are wrapped tightly round around the terminal strip post, so I went for the easier fix. I'll do that tomorrow.
Thanks again.
I think there is a problem with the design of this bias supply...I'd personally replace the 33k on the AC side with a 47k-68k and the 82k with a 25k pot with a 33k to ground...
Thanks for explaining that, it helps me to understand how the voltages are related in the bias supply. Please look at the attachment below; these are the voltages I just measured all around the bias board. You may see something I don't. I do know the voltage at the the 120K-33K junction is roughly 54 VAC, not the 77 VAC you predict (354V * 0.22)
Read again. That only applies after you've lifted the diode.
Lifting the PI coupling caps doesn't change the bias voltage. I'll try your other suggestions tomorrow.
I did change the cap from a leaky 63uF/100V to a new 100uF/100V, and I lifted all the resistors in order to test them. They all measured within spec. I re-soldered them, and re-flowed every solder junction I could see. Didn't help--the junction of the 82K and 33K resistors still stuck at -28V.
That cap was likely still functioning.QuoteI think there is a problem with the design of this bias supply...I'd personally replace the 33k on the AC side with a 47k-68k and the 82k with a 25k pot with a 33k to ground...
I don't like it either. If it was mine, I'd probably make it adjustable. But if I can get it to put out -48V--or something close--I'll take it and move on. Lift the 82k. If I'm right, that'll get you close.
That's with Power tubes OUT?what are you using for meters ground reference when you measure?
If there are 220pF caps on the PA tubes grid to ground like Willabe's schematic, snip them out.
I'll try your other suggestions tomorrow.
That's with Power tubes OUT? what are you using for meters ground reference when you measure?
If there are 220pF caps on the PA tubes grid to ground like Willabe's schematic, snip them out.
Plus life events eating into a man's sacred shop time.been there done that.
I measure between the PT ground bolt and pin 5 on the output tube.
just to confirm, the PA tubes are out while troubleshooting the Bias?
I measure between the PT ground bolt and pin 5 on the output tube.
0.5 Ωthat's a short, not open
@stratomaster,
1. Lift yellow wire from cap; measure DC at cap: -45.7 VDC*
2. Lift diode's cathode; measure AC at junction of 120K and 33K resistors: 77.9 VAC
3. Lift 82K resistor at cathode anode and measure DC at the cap. ?
3. Lift 82K resistor at cathode anode and measure DC at the cap. ?
. . .
Sorry about the typo. Just lift the 82k. Lifting at the diode end is safest.
.. a rather poor match. Do you notice an audible hum …
I measured the PI output caps. Both are within spec, one's resistances was only 250K, but the other too high to measure.The cap that measures 250K is bad. To be sure it is leaking, disconnect the lead that goes to the power tube grids. Turn the power on and measure VDC at the dangling lead of the suspect cap. If it's leaking, you will have a positive voltage on that dangling lead. The higher the voltage, the more its leaking. Replace both.
That means the caps are okay, right? Or should I replace them? How to be sure they're the caps that failed?
I checked the bias voltage, and it was -36V, too low.
jumped back up to its nominal -45V.
I checked the bias voltage, and it was -36V, too low. So I assume I've got DC in the signal path again.were the PA tubes in when you tested and found -36?
I checked the bias voltage, and it was -36V, too low. So I assume I've got DC in the signal path again.were the PA tubes in when you tested and found -36?
It must be a leaking output cap, right?What are you calling an output cap? There are only three caps that can leak and change the bias voltage on pin 5 of the output tubes. The two PI caps and the tremolo cap between the trem tube plate and the intensity pot. You said you replaced the trem cap. Did you actually replace the two PI caps?
Am I measuring wrong.I told you exactly how to correctly do it in reply #37.
Am I measuring wrong.I told you exactly how to correctly do it in reply #37.