> state in the RCA tube manual
Tube manual numbers are "suggestions". They may not be very-best, because they want to sell you a costlier tube, or they fear a bad design will leave a bad impression.
Also some of the tube-manual suggestions show quite low THD. 6L6GC shows 56 Watts max at low THD, a good safe clean condition. But in a restricted market (ham radio), G.E. published a paper showing 6L6GC making nearer 70 Watts at higher voltage and 5%-10% THD. Tube life may not be great in constant full-output operation, but hams speak in bursts and tolerate some distortion.
> that 450V on the plate, 400V on the screens, and a 6600 ohm plate to plate impedance will make 44 watts for a pair, thus 88 watts for a quad into 3300 ohms plate to plate impedance? The CHB100 OT is 2500 ohms impedance and B+ in mine was about 480V.
480V/450V, squared, is 1.138 times the power. Already at 100.12 Watts.
3300/2500 suggests 1.32 times the current (IF the tube will support it). Looks like 132 watts.
Take off 10% for OT loss, 118 Watts. Probably some B+ sag and maybe the tubes don't pass 1.32 times current, so slightly over 100W.
> Mine made 54 watts RMS into a resistive load
I'd re-test that. IF I really cared 50W or 100W. (Usually if 50W won't do the job, 100W isn't total bliss, so maybe not worth the effort.)
Bogen "had" to hit their specified numbers, because fixed-install contractors tended to own Test Gear (to impress customers, or just to play with) and maybe 10% of them actually load-tested the power amps they installed. In the fixed-install racket the equipment specs are considered almost as "sure" as a contract for 10,000 bricks. OK, you might overlook 9,999 bricks or 99W. But 5,400 bricks, or 54 Watts, would be cause for rejection.