I will show voltages of my build.
Great, that may help us.
Is there anything your changed from the original D'Mars ODS preamp design? What mosfet are you using?
Any chance you've drawn a layout for that board that we can take a look at to make sure it follows the schematic?
Is it correct that the line out goes to a 1/4" jack?
The "crackling" noise that sounds like a broken speaker was how I described an amp that I worked on that had a bad resistor. The resistor was brand new, but actually had a broken wire inside the enameled body. What happened was it would test fine for continuity, but when in the combo cabinet, the vibration of the speaker would cause the wire inside to open and close giving me a crackling noise and distortion. I eventually found it by very gently tugging on the resistor leads and noticed one side of the wire moving in and out.
Having said that, if you are running it into an interface audio into your computer, I can't imagine that being the problem?
It looks like you have this on a PCB board. Are all the traces solid with no shorting in them?
My best guess is there is a cold solder joint or bad connection somewhere? My second guess is a bad cap somewhere? I've had a couple of smaller value caps be bad or go bad early. I'm referring to 500p or less in value. My 3rd guess is the socket isn't making good contact with the tube pins?
with respect, Tubenit
BTW, I agree with you that your sound clip gives an impression of a "big and loud" full tone (with the exception of the crackle).