Nate - what signal are you injecting at the input? Keep the gain (Volume) low and match the signal voltage coming from your guitar. Try 1KHz, 50KHz or 100Khz.
I used a looper pedal strumming an open E
If the signal is clean on pin 5 of each power tube you should be OK.
When using the normal channel it is.
To de-bug the Vibrato channel, you don't have to bypass the Intensity pot. Just disconnect the lead from the tremolo circuit to the pot.
To clarify, in the Hoffman AB763 old diagram that would be labeled "10". Or in other words, the wire that connects one of the side terminals of the intensity pot to that last .1 cap in the trem circuit.
Sorry but I don't have time to re-read this entire thread. Are you using "known good" tubes? IOW do they work properly in another amp?
My god, that would be absurd, especially on Labor Day. I can verify the 12ax7's, but right now I don't have access to an amp that uses 12at7's or 6v6's. I realize that's an important thing to be absolutely certain about, I'll work on it.
BTW if the Normal channel preamp sounds clean, what's the sound coming out of the speaker(s) like?
Well, when using the listening box, clean all the way up through pin 5 on either power tube.
Here's where it get's "interesting"...
Normally, when using either channel the output is very distorted and quieter than I know a medium powered fender should be.
But...
I went ahead with the a fore mentioned plan, that is using the normal channel and hooking the bias directly up to the 220k resistors. Everything sounds great. Clean, clear, loud, and very very un-noisy.
So, it seem's the next step is verifying all the tubes to eliminate that variable. Then hook the bias back up through the intensity pot but otherwise disconnect the trem and reverb. I'll do that then do a detailed report on the signal trace through the vib channel.
Thank you!