Hoffman Amplifiers Tube Amplifier Forum

Amp Stuff => Tube Amp Building - Tweaks - Repairs => Topic started by: davegardner0 on April 11, 2016, 02:18:30 pm

Title: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 11, 2016, 02:18:30 pm
First post on here, hopefully this is in the right forum!

I have a Fender Deluxe Reverb 65 Reissue which I picked up for a steal a few months back... The cab/speaker/chassis/transformers are all in good shape but the PCB has some issues. The board has connection issues which I spent a month or two chasing, but the traces are starting to peel and as soon as I fix one issue I create a few more. Instead of working on this PCB more or getting a new one, I thought I might convert it to old-style PTP instead. The hoffman board/parts kit is pretty economical and looks like a fun project! I'm an engineer by day and have done some repair work on solid-state amps in the past, so I think this project is within my abilities although it'll be a learning process.

I've read through all of the documentation on the Hoffman website. Before I order parts and begin I thought I'd ask for some general pointers and things to watch out for from those who have done this sort of thing before. I also have a few specific questions/clarifications needed.

I'm thinking of reusing the transformers and tube sockets (good idea?), so can I just use the Reissue's PCB schematic and PCB layout (I have a service manual) to map out what each wire coming out of the transformers is? Then I can figure out where that would go on the Hoffman board. Also can I just leave the heater and rectifier tube wiring in place as-is?

The current power supply PCB actually looks to be in good shape, is there any harm in just leaving it as-is for now? I can always convert that to PTP later if I want/need to. Or does the Hoffman design use different cap values than the reissue circuit? I know some of the cap values were changed in the reissue.

I'm looking at the .pdf 2-channel AB763 layout document (http://el34world.com/Hoffman/files/Hoffman_AB763_2.pdf (http://el34world.com/Hoffman/files/Hoffman_AB763_2.pdf)), and I see on the schematic that certain components in blue have different values based on which AB763 amp you're building (Deluxe, Super, Twin, etc.). But, the actual board layout doesn't have the components numbers (ex. R11, C32, etc.). So, how do you know what the "blue" components from the schematic correspond to?

Also what are all the wire connections that aren't shown on page of 2 this .pdf? For instance I know the heater wires aren't on there. What else is left out? On a similar note, what about grounding? The RI has some grounding to the chassis? Is that all covered/shown in the .pdf or do I need to ground more stuff?

Well that's all I can think of for now...I thought I'd get all of my questions answered before I order my parts and start so there are no surprises... Thanks!!

Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 11, 2016, 04:43:34 pm
Here's some pix of work from forum member mscaggs. His builds and pix are super, most of your questions will probably be answered just by looking at his pix. http://p2pamps.com/rmpr (http://p2pamps.com/rmpr)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 11, 2016, 10:42:19 pm
There are a few differences between the 6L6 based amps and the 6V6 based amps. The 6V6 amps use higher valued resistors in the power string and therefore have lower voltages on the plates of the preamp tubes versus the 6L6 based amps. There are also differences in the cathode caps for the PI tube. However, if you follow the schematic for the AB763 Deluxe Reverb you will have all the correct values for your amp project. In my opinion initially, the best use of your time would be to take the Fender AB763 schematic and compare it to the layout. What you will find is there are wires coming out from the back of the amp on the layout that get easily explained by looking at the schematic. They mostly relate to wires from the output transformers and choke and from the power caps. Take a yellow highlighter and trace the circuit from the layout to the schematic and you will see that is what is left over. Doug treats the power caps a little bit differently which you will understand much better after you finish highlighting the layout and look at his pictures. He places the power caps between the pots and circuit board. Fender used to put them on a cap board under a little chassis behind the amp.


If it were me I would eliminate all the PCB. You know you have already had problems with the PCB board so why not eliminate the possibility of that being a problem in the future. Not much additional cost or work to do it now. As far as the cost of a new build is concerned you have the majority of that covered. Biggest costs in a build are cabinet, transformers, chassis and speaker. You have all those items covered already.


I would strongly suggest that you purchase the two-channel board from Doug with turrets attached. You don't save much by making the boards yourself. Until you get to the point where you are planning your own builds and layouts there is no sense in making your own boards in my opinion. By using Doug's layout all you have to do is populate the board the way he has done it on his two-channel build. This is a proven layout that has been installed successfully by a number of people.


I know this seems a little confusing but if you approach it systematically it is not that complicated. Good luck and ask questions any time you need help. I ask for help all the time. Sluckey has pulled me out of so many messes. Always seems to know where my problem is.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 11, 2016, 11:01:01 pm
As far as grounding is concerned you only want three grounds in my opinion. One is connected to the input jack ground. You can see the preamp grounds on Doug's documentation and where he places them. You will need a buss bar behind the pots to connect grounds to. A buss bar is just a thick piece of copper wire that many of the preamp grounds are tied to. The ground on the AC wire coming in from the wall gets its own ground close to the point where the AC wire enters. The third is the ground for the power supply side of the amp. That ground point should be close to the power transformer. The power transformer high voltage secondary center tap (red/yellow wire) and the heater center tap (green/yellow wire) should be grounded to that point. You will also ground your power caps tied to the first filter and screen cap at this point. If you are going to isolate your speaker jacks they would be grounded here. If not, the speaker jacks are a forth grounding point. Sometimes you can get away with this but I usually isolate the speaker jacks and ground them with the power components.


I know this seems confusing but it is not that bad if you just think about isolating the power side from the preamp side. That is what this grounding method helps you do. Again just ask questions if you have any.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 12, 2016, 07:20:16 am
Lots of good info here, thanks!

Mike_J, really good info on grounding, that makes a LOT more sense to me now!  :icon_biggrin:

I'm definitely planning on buying the premade AB763 board. In fact, my plan is to buy this kit, minus the parts I'm going to reuse:
http://hoffmanamps.com/MyStore/PartsListPublic.php?action=public&p=N&f=Amp_AB763TwoChannelParts_DR (http://hoffmanamps.com/MyStore/PartsListPublic.php?action=public&p=N&f=Amp_AB763TwoChannelParts_DR)
So it sounds like this board/circuit isn't 100% exactly like the Fender schematic? (which is fine!)...but as far as the power supply goes are the filter caps just LOCATED somewhere different from the fender design or is the circuit modified as well (I'll have to take a look at the schematics)? I'll have to think about if I want to put the filter caps inside the chassis or track down a filter cap board to go in the cap pan (what's a good source for one of those boards?).

Here's some pix of work from forum member mscaggs. His builds and pix are super, most of your questions will probably be answered just by looking at his pix. http://p2pamps.com/rmpr (http://p2pamps.com/rmpr)

Good photos, very helpful, thanks!!! After looking at these photos the actual wiring/construction definitely seems doable to me. It's just a matter of figuring out where everything goes that I'm unsure of, since I don't know a lot about "the way things are always done", etc...
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 12, 2016, 10:24:44 am
I am certain Hoffman sells a cap board for under the "doghouse" as it is often called.


There is a lot of logic going for the "scatter around the amp" mode of ecap location versus "inside the doghouse".


With stiff wires, you can use PC mount caps which cost $1.50 - $2 versus $12+ for big blue Spragues or $3-4 for other axials. No expl needed getting the filtering close to the stages and having shorter ground and B+ connection(s). It's better than old-style Fender, or at least it ought to be.


Yes, it's just the physical locations that are different, the schematic is the same for the most part.



Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 12, 2016, 11:27:20 am
Doug uses a different vibrato circuit versus the normal Fender blackface vibrato with the roach. His vibrato is from the 6G16 Vibroverb amp. In my opinion it is a much better sounding vibrato circuit. Otherwise, Doug's board is like the original AB763 circuit as I recall tracing them before I made mine. (Didn't pay attention to the difference in power string resistors when I built mine. Had the higher plate voltages normally associated with the 6L6 amps. Sounded good but I changed two resistors and got it to Deluxe Reverb territory.) If you follow his board and connect the wires exactly like his pictures show you will end up with an excellent amp.


As you mentioned Doug placed his power caps between the pots and circuit board. I believe it is advantageous to tie the ground side of a power cap to the grounds for every part of the circuit the cap feeds. Preamp tubes usually have a cap and resistor going from the cathode to ground. The cathode ground(s) should be attached to the negative side of the same power cap that has the positive side of the cap tied to the tubes plates. It is usually best from my experience to have the cap as close to the other grounds as possible. I am pretty sure that is why Doug did his that way. Plus you don't need to buy a cap can or need a circuit board for the caps.
 
 Another thing I would consider is getting isolation jacks for the reverb and vibrato jacks or you will have one more source of possible ground hum. Send the grounds to the negative side of the reverb and vibrato cathode caps on the board. If you do that there is a lower likelihood of noise in the reverb and vibrato sections. Two common problems of noise and hum relating to a new build are related to the reverb section. The first can be solved by isolating the jacks and the second is proper placement of the reverb pan. Don't think you have to worry about the later since Fender built the original amp and the former will be prevented by isolating the jacks.


Thanks
Mike
 
 
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 12, 2016, 01:45:00 pm
Really good info yet again, thanks guys! I never really thought much about grounding schemes before and therefore didn't understand why different grounding schemes aren't all equivalent. Makes sense though, and very interesting!

By "isolation jacks" do you mean that the sleeve isn't grounded by the physical bolting of the jack into the chassis? If so, where could I get such a jack? Does anyone have a Switchcraft Part #?

And by "the roach" I assume you mean the opto-oscillator??? I like that terminology  :laugh: I guess what that is is a light bulb and a photodiode shrink-tubed together? So crude. I read the bit about how the Hoffman circuit's tremolo works differently - how does it sound different though?

Now as far as the caps inside the chassis that sounds like the path of least resistance, so I'll take it :). My aim is to follow the Hoffman design exactly as I have no reason not too. I guess the only downside here is I'll have to buy new filter caps, but I guess that was unavoidable since the Fender RI uses different values. No big deal. How exactly are the caps secured inside the chassis?

I might use a push-pull SPST pot somewhere on the amp to engage/disengage the bright cap, no issues there, right?

One very interesting part of this project so far is that I'm getting to see exactly which parts of the amp contribute the most to the cost. Like someone said previously I already have all of the expensive parts, which is really great! Well except the labor for assembly and wiring, if I wasn't doing it myself I'm sure that would be a huge contributor to the cost of a PTP amp!

Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 12, 2016, 02:02:50 pm
Isolation for jacks is usually achieved (one way) by mounting a normal grounded jack inside a two-piece washer set that holds the diameter of the threads off the hole in the sheet metal mounting surface; this implies a bigger hole is drilled in the sheet metal which you may not want to do. It's always something.


The type of chassis-mount RCA jacks used on old Fenders (for the rev & trem) sit in a 3/8" hole, same as a pot or a 1/4" jack. I am sure someone will correct me, but those are not that easy to get. Newer ones often use a 1/4" hole. I do not know, in your case, whether the old RCAs from the donor amp are PC-mount or are the kind that bolt into a 3/8" hole but are now problematic should you wish to lift their grounds.


This is one of those things you have to resolve for your particular project; and the metal you have and the parts you have and how much you want to trick out your project.


There are probably more than 50 things people on this forum have done that are, yes, mods, but fairly minor ones. If you did all 50 of them, that would be hairy.


I don't know if you pretty much wish to build just an ordinary BF DR clone or spend some research time to make some changes. If you *DO* wish to enter the mod mod world of mods, there are lots of cool and useful things available; I will only suggest you do the research BEFORE building it! Eg; finalize the design before execution.



Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 12, 2016, 02:09:01 pm
This link has good pics that may answer a lot of your questions...

     http://el34world.com/Hoffman/AB763Project.htm (http://el34world.com/Hoffman/AB763Project.htm)

The Fender roach is a neon bulb and light dependant resistor (LDR). The neon flashes causing the LDR to change resistance at the flash rate. The LDR shunts the guitar signal to ground to produce the amplitude variation. It sounds a bit choppy. The 6G16 tremolo circuit produces a low freq. sine wave that actually modulates (varies) the bias on the output tube to produce a very smooth (sinusoidal) amplitude variation. It sounds very smooth.

You don't really need isolated input jacks on the AB763 amp. Cliff jacks are built to be isolated and you must provide a ground wire to the sleeve terminal. Hoffman sells shoulder washers (insulating bushings) for the Switchcraft jacks. See this page...

     http://hoffmanamps.com/MyStore/perlshop.cgi?ACTION=enter&template&thispage=MiscHardware&ORDER_ID=!ORDERID!
 (http://hoffmanamps.com/MyStore/perlshop.cgi?ACTION=enter&template&thispage=MiscHardware&ORDER_ID=!ORDERID!)

Since the bright cap actually connects to the volume pot, using a volume pot with push/pull switch makes good sense.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 12, 2016, 06:09:52 pm
Nice, Sluckey. Those are the exact pix he needs.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 12, 2016, 06:27:33 pm
This is one of those things you have to resolve for your particular project; and the metal you have and the parts you have and how much you want to trick out your project.

There are probably more than 50 things people on this forum have done that are, yes, mods, but fairly minor ones. If you did all 50 of them, that would be hairy.

I don't know if you pretty much wish to build just an ordinary BF DR clone or spend some research time to make some changes. If you *DO* wish to enter the mod mod world of mods, there are lots of cool and useful things available; I will only suggest you do the research BEFORE building it! Eg; finalize the design before execution.

Ok so I should have said from the beginning, I'm looking to do a BF DR clone and not go crazy with mods. Not so much because I'm opposed to anything like that but more because I have no idea what I'd pick! The options out there seem overwhelming! This amp is my first foray into anything Fender-style as I've played Marshall and Traynor amps through closed-back cabs predominantly up to this point. When I had the DRRI semi-working with the PCBs I absolutely loved the tone though! For now I want to achieve the PTP version of that tone, see how I like it, then maybe decide on potential mods to this amp or another in the future. I'm a scientist by day so I guess I'm into my quest for tone being "methodical"...

To be honest, I don't even have an expectation that the amp will sound way better with PTP wiring using the same speaker and transformers. I'm in it for the reliability and repairability (I want to gig a lot with this thing) plus I was horrified at how cheap and flimsy the Fender PCB was.
Here are some of the tones I was getting from the DRRI when it was working with the PCBs. It sounded even better with my Strat and G&L but for some reason I used an SG for the clean tone demo.
! No longer available (http://www.youtube.com/watch?v=pzVNbcDxZic
#)
! No longer available (http://www.youtube.com/watch?v=ROl842rH3Jc
#)

That all being said I think I'm ready to order my parts and get started on the project! Once I get the new parts I'll pull out the PCB and see what wiring can stay, then decide on where to start.

Oh and one last thing, would you guys recommend replacing the Fender tube sockets or are they okay quality?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 12, 2016, 07:19:35 pm
I'd use the Fender sockets unless they get boogered while removing the wires.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 12, 2016, 08:03:29 pm
Grounding schemes are very important for making a quiet amp. You want the grounds to go in the same order you see them in on the schematic. Especially want to isolate the preamp and power amp sides of the amp which you would do if your grounds go in the order you see them in on the schematic.

When I was talking about isolation jacks it relates to two areas. The first would be the speaker jacks. They are 1/4" jacks. As Sluckey mentioned you can get isolation jacks like the Cliff S-H901 or get the Switchcrafts from Doug and use the isolation washers he sells. Probably will need to use a step drill to make the hole a little bigger to accomodate either. You can try to not isolate the jacks and maybe get away with it. However, if you get hum in the amp on your first build it is pretty frustrating. Isolating the jacks I mentioned will reduce the likelihood of having a hum problem.

The other jacks that I would isolate are the reverb and vibrato jacks. They are rca jacks. Tubes and more sell the S-H267R and S-H267W (red and white). Use the red on the reverb return and the white on the reverb send if your wires are color coded. Connect the red wire to the output portion of the reverb pan. You would need two of each.  They require 3/8" holes. Don't know what size the holes in your amp are. May need to use the step drill here as well. Ask questions if you aren't sure.

Yes the roach is the opto-oscillator. Sluckey's description of the way it sounds is pretty accurate. I have two AB763 builds. The build with the roach in it has been disconnected while the Vibroverb vibrato will be kept if that helps at all.

The E-Caps are not secured at all. Just soldered to the circuit board. You could use some silicon to secure the caps to the chassis but that is not essential.

Sluckey's suggestion to get a push-pull 1MA pot is the way I usually go. Just pull the knob on the pot out to get the bright tone.

Definitely have the majority of the cost of the amp already covered from the amp you purchased. My experience is Fender's transformers on the reissue amps are pretty decent. In other words usually don't need to replace them to get good tone.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 12, 2016, 08:10:53 pm
I think I'll order the rubber isolators for the switchcraft jacks, they're cheap so no big deal. As far as the push-pull pot would the one called "CTS amp pots with SPST pull switch - 1ma" on the pots page work? Or do I need to track down one with a solid shaft somewhere? (Stupid question really but it would be easier to order everything from the same place)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 12, 2016, 08:55:44 pm
As far as the push-pull pot would the one called "CTS amp pots with SPST pull switch - 1ma" on the pots page work?
Yes, that is the one you want.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: bnwitt on April 13, 2016, 05:42:32 pm
To be honest, I don't even have an expectation that the amp will sound way better with PTP wiring using the same speaker and transformers.

Well, having completed numerous re-issue BFDR conversions for customers, let me be the first to say that a PTP conversion amp (whether it be to an original Fender layout or to a Hoffman AB763 and I've done several of both) will leave behind all kinds of noise and artifacts that the re-issue amplifier has inherently.  I'm not talking hiss or hum but low level parasitic noise I can't describe.  You really don't realize this until you A/B a reissue next to a PTP version.  I've heard this with the Fender Re-issue BFDR and the re-issue Bassmans next to converted units and it is astounding.  If you want just pure guitar tone that puts a smile on your face without amp noise, ditch the PCP board.  I am building an AB763 DR for my studio right now and I've chosen the Hoffman layout to get the sweet sounding bias vary tremolo that Sluckey mentioned above.  I've built several Hoffman Vibroverb versions for customers who love them and IMHO they are fine sounding amps that put the re-issue AB763s to shame.  Read the reviews on the Reverb King amp at the link below which are both Hoffman AB763s with 6L6s I built years ago.  Clean tone no noise is described:

http://www.harmonycentral.com/reviews/brand/corona-ampworks (http://www.harmonycentral.com/reviews/brand/corona-ampworks)


Barry
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 13, 2016, 06:08:41 pm
To be honest, I don't even have an expectation that the amp will sound way better with PTP wiring using the same speaker and transformers.

Well, having completed numerous re-issue BFDR conversions for customers, let me be the first to say that a PTP conversion amp (whether it be to an original Fender layout or to a Hoffman AB763 and I've done several of both) will leave behind all kinds of noise and artifacts that the re-issue amplifier has inherently.  I'm not talking hiss or hum but low level parasitic noise I can't describe.  You really don't realize this until you A/B a reissue next to a PTP version.  I've heard this with the Fender Re-issue BFDR and the re-issue Bassmans next to converted units and it is astounding.  If you want just pure guitar tone that's puts a smile on your face without amp noise, ditch the PCP board.  I am building an AB763 DR for my studio right now and I've chosen the Hoffman layout to get the sweet sounding bias vary tremolo that Sluckey mentioned above.  I've built several Hoffman Vibroverb versions for customers who love them and IMHO they are fine sounding amps that put the re-issue AB763s to shame.  Read the reviews on the Reverb King amp at the link below which are both Hoffman AB763s with 6L6s I built years ago.  Clean tone no noise is described:

http://www.harmonycentral.com/reviews/brand/corona-ampworks (http://www.harmonycentral.com/reviews/brand/corona-ampworks)


Barry

Aw well now you've got me excited! This is going to be awesome! And now that you say it the pcb amp did have a lot of strange little noises which I thought were just due to an old amp design.

I ordered my parts this morning, looking forward to getting started on this project!
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: p2pAmps on April 14, 2016, 05:40:03 am
Here's some pix of work from forum member mscaggs. His builds and pix are super, most of your questions will probably be answered just by looking at his pix. http://p2pamps.com/rmpr (http://p2pamps.com/rmpr)

New link fellas

http://www.p2pamps.com/drri/ (http://www.p2pamps.com/drri/)

Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 14, 2016, 07:05:52 am
So last night I started on the project by identifying the wires on the components that are going to stay (transformers, on/off switch, etc), then I removed the PCBs. I ran into a few things I wasn't sure of so I thought I'd ask.


First of all,
while mapping out the taps of the power transformer I noticed a slight difference between what's shown on the DRRI service manual schematic and the Hoffman layout schematic.
For the most part the fender transformer follows the color coding on the Hoffman drawing. I can identify the leads for the primary coil (black & white), the 5 volts (yellow pair), the High voltage (red pair), and the heater wires (green pair). However the other two wires are what's confusing me. The Hoffman diagram shows that there are two taps in the middle of the red wire pair's coil (purple and black wires), but the fender shows 2 wires on their own coil, with one jumped to the middle of the red coil (red/yellow and red/blue wires).
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/Hoffman_PowerTransformer_zpsqcc8gosr.jpg)

(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/Fender%20Power%20Transformer_zpsprevvjo6.jpg)

Are these wire pairs equivalent? Does (fender)red/yellow = (hoffman)black and (fender)red/blue = (hoffman)purple ? If not how would I need to modify the Hoffman diagram to utilize the fender PT?

Ok, next question: are the transformer coils polarized? For instance on the PT does it matter which of the red wire pair goes where? What about the choke, is it directional? On the OT does the Blue Pin 3 need to go on the + speaker side?


Next question:
I see on the Hoffman .pdf document one of the PT wires goes to a box that says "Bias Tap". Does this mean that this wire connects to the circuit board at the "Bias Tap" box on there just like the A, B, C, D points? If I do banana jack bias points, is this also where one gets connected? Is the 2nd one to chassis ground? OR are each of the "Bias Tap" boxes separate test points?

Related question, on the Hoffman diagram I see two "Board A" boxes and two "A" boxes. Do all four of these get connected together?

Thanks for the help!

References:
Fender DRRI Service Manual: http://ampwares.com/schematics/65_Deluxe_Reverb_RI.pdf (http://ampwares.com/schematics/65_Deluxe_Reverb_RI.pdf)
Hoffman Layour .pdf: http://el34world.com/Hoffman/files/Hoffman_AB763_2.pdf (http://el34world.com/Hoffman/files/Hoffman_AB763_2.pdf)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 14, 2016, 08:44:45 am
Quote
Are these wire pairs equivalent? Does (fender)red/yellow = (hoffman)black and (fender)red/blue = (hoffman)purple ?
That's correct.

Quote
Ok, next question: are the transformer coils polarized? For instance on the PT does it matter which of the red wire pair goes where? What about the choke, is it directional? On the OT does the Blue Pin 3 need to go on the + speaker side?
No, no, no, and no. The OT blue wire connects directly to pin 3 of a 6V6 socket. That should already be made. The OT brown wire should be connected to pin 3 of the other 6V6. The OT blue and brown wires 'may' need to be swapped later on, so don't trim them to finished length initially.

Quote
Does this mean that this wire connects to the circuit board at the "Bias Tap" box on there just like the A, B, C, D points?
Correct. If you want to add bias test points they will connect to pin 8 of each 6V6. IOW, you'll have two bias test points. Some people also provide a third black test point for ground. I would use pin jacks, not banana jacks.

Quote
on the Hoffman diagram I see two "Board A" boxes and two "A" boxes. Do all four of these get connected together?
Yes

Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 14, 2016, 09:55:18 am
Thanks for the info, all really good!!

Quote
Ok, next question: are the transformer coils polarized? For instance on the PT does it matter which of the red wire pair goes where? What about the choke, is it directional? On the OT does the Blue Pin 3 need to go on the + speaker side?
No, no, no, and no. The OT blue wire connects directly to pin 3 of a 6V6 socket. That should already be made. The OT brown wire should be connected to pin 3 of the other 6V6. The OT blue and brown wires 'may' need to be swapped later on, so don't trim them to finished length initially.
So how do you know if these will need to be swapped or which way to wire them? I'd imagine this determines which way the speaker moves for a positive or negative voltage?

Quote
Does this mean that this wire connects to the circuit board at the "Bias Tap" box on there just like the A, B, C, D points?
Correct. If you want to add bias test points they will connect to pin 8 of each 6V6. IOW, you'll have two bias test points. Some people also provide a third black test point for ground. I would use pin jacks, not banana jacks.
Ok, so those "Bias Tap" boxes have nothing to do with bias testing and they could have just been called box "E"? And if I make some bias test points I'll need to wire them up to pin 8 instead? How many bias test points would there be in total then, 2 or 3? One from each 6V6's pin 8 and then do I also need a ground?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: mresistor on April 14, 2016, 10:10:20 am
You leave the OT wires to the plates of the 6V6 long enough to swap because if you get them out of phase the amp will make some really nasty noise and that tells you you need to swap them.


The BOM will describe what value components are used for each different configuration of the AB763  download it and look at it   you'll see


The bias tap box on Dougs layout is where the bias wire from the Power Transformer connects. It's a bias tap on the secondary winding of the transformer.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 14, 2016, 10:32:58 am
Quote
So how do you know if these will need to be swapped or which way to wire them?
You won't know for sure until you turn the amp on. We have a 50/50 chance of getting it right. That's why I suggested don't trim to finished length until you positively know they are connected right. This deals with the negative feedback phase. Get it wrong and you will have a positive feedback circuit. An AB763 will usually squeal or howl loudly if the phase is wrong.

Quote
One from each 6V6's pin 8 and then do I also need a ground?
You don't actually need the ground test jack but some people find it convenient. You could just use a gator clip to connect the black meter lead to chassis. In fact, you don't really 'need' any test jacks. You can use pin 8 of the tube as the test point. Or clip a lead to one of the on-board 1Ω resistors which connect to pin 8. The test jacks are a convenience only. But if you are nervous or have shaky hands, I suggest you install test jacks.

Quote
Ok, so those "Bias Tap" boxes have nothing to do with bias testing and they could have just been called box "E"?
Correct. There is no significance to the boxes other than to quickly draw your attention to what's written inside the box. Hoffman simply uses the box as an annotation callout. The phrase 'bias tap' is more meaningful than 'E', especially when it refers to several different pages. Hoffman uses 'bias tap' to indicate the AC source for the bias supply. This annotation convention works well. Others use different conventions. Here's my style of annotation. Notice I did use 'E' to represent the bias voltage points. Using different colors helps to quickly show where those points are connected on the schematic and eliminates the need to clutter the schematic with long connecting lines.

     http://sluckeyamps.com/sunn/sunn_sceptre_1971.pdf (http://sluckeyamps.com/sunn/sunn_sceptre_1971.pdf)

Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 14, 2016, 10:40:24 am
Quote
So how do you know if these will need to be swapped or which way to wire them?
You won't know for sure until you turn the amp on. We have a 50/50 chance of getting it right. That's why I suggested don't trim to finished length until you positively know they are connected right. This deals with the negative feedback phase. Get it wrong and you will have a positive feedback circuit. An AB763 will usually squeal or howl loudly if the phase is wrong.

Quote
One from each 6V6's pin 8 and then do I also need a ground?
You don't actually need the ground test jack but some people find it convenient. You could just use a gator clip to connect the black meter lead to chassis. In fact, you don't really 'need' any test jacks. You can use pin 8 of the tube as the test point. Or clip a lead to one of the on-board 1Ω resistors which connect to pin 8. The test jacks are a convenience only. But if you are nervous or have shaky hands, I suggest you install test jacks.

Quote
Ok, so those "Bias Tap" boxes have nothing to do with bias testing and they could have just been called box "E"?
Correct. There is no significance to the boxes other than to quickly draw your attention to what's written inside the box. Hoffman simply uses the box as an annotation callout. The phrase 'bias tap' is more meaningful than 'E', especially when it refers to several different pages. Hoffman uses 'bias tap' to indicate the AC source for the bias supply. This annotation convention works well. Others use different conventions. Here's my style of annotation. Notice I did use 'E' to represent the bias voltage points. Using different colors helps to quickly show where those points are connected on the schematic and eliminates the need to clutter the schematic with long connecting lines.

     http://sluckeyamps.com/sunn/sunn_sceptre_1971.pdf (http://sluckeyamps.com/sunn/sunn_sceptre_1971.pdf)

Ok NOW I follow you on everything. The positive/negative feedback thing makes total sense. And I was overthinking the "Bias Tap" annotation.
I have a eurotubes octal bias probe that I usually use to bias amps but I was thinking the test points will be easier since the tubes don't need to be removed. I guess to use them I'd read a voltage to ground though, instead of current, right? And the two different points are for reading the voltage on each tube? Is that the "plate voltage"?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 14, 2016, 10:55:33 am
The OT blue wire connects directly to pin 3 of a 6V6 socket. That should already be made. The OT brown wire should be connected to pin 3 of the other 6V6. The OT blue and brown wires 'may' need to be swapped later on, so don't trim them to finished length initially.

Oh and I ended up ordering new tube sockets...changing from the plastic Fender sockets to ceramic sockets seems like a good idea. Plus some of the intermittent/connection issues the amp was having changed when wiggling the tubes, so some of the sockets might have had some bad connections. When I was unsoldering things I noticed a lot of the pins in the tube sockets are very wiggly and loose - that doesn't seem like a good thing to me.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 14, 2016, 10:56:15 am
Quote
I guess to use them I'd read a voltage to ground though, instead of current, right? And the two different points are for reading the voltage on each tube? Is that the "plate voltage"?
That's correct. But notice that the voltage you read will be across a 1Ω resistor. So, the current through that resistor will equal the voltage across the resistor divided by the value of the resistor. That 1Ω resistor is called a current sense resistor because the voltage across it represents the current through it. Dividing by 1 is easy. IOW, if you measure 25mV across the 1Ω resistor, there will be 25mA flowing through the resistor. This is called the cathode current and is considered the same as the plate current. Plate current is actually slightly higher because some of the cathode current flows into the screen grid.

The plate voltage is different. That will be measured from pin 3 of the output tubes with reference to ground and will be approx. +400vdc for your amp.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 14, 2016, 10:58:22 am
Quote
When I was unsoldering things I noticed a lot of the pins in the tube sockets are very wiggly and loose - that doesn't seem like a good thing to me.
The pins on the new sockets will be wiggly too... until you plug the tubes in.   :icon_biggrin:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 14, 2016, 10:59:05 am
Quote
When I was unsoldering things I noticed a lot of the pins in the tube sockets are very wiggly and loose - that doesn't seem like a good thing to me.
The pins on the new sockets will be wiggly too... until you plug the tubes in.   :icon_biggrin:

Right, "solder with tubes installed" is standard procedure?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 14, 2016, 10:59:38 am
Drew the attached layout showing how the bias tip jacks are installed. As Sluckey mentioned you don't have to have these jacks. They just make it easier to bias power tubes. The make biasing power tubes hands free except for turning the bias (trimmer)pot.


If you look at the Hoffman main circuit board you will see two one ohm resistors on it. You want the red tip jacks installed somewhere between pin 8 and the one ohm resistor on the circuit board. You need one jack for each tube. The black jack is tied straight to ground.


The bias tap point on the power layout and the main circuit board would be wired together as previously mentioned. The 10KL trimmer shown is to make it easier to bias your tubes. The box marked "Bias Range" is there to let you know if you can't get the range you need to bias your tubes you change that resistor to change the range. It is not a today problem for you. Once you build your amp we can help you with start up procedures that would cover the pin 3 phasing mentioned earlier, biasing your power tubes, going through the schematic in comparison with your amp with a yellow highlighter and a few other things. These are not a problem for today though. All you need to do now is build the circuit board like the layout documents and pictures show and install the wires to the tube sockets exactly the way the layout and pictures indicate. If you do that you will have a successful build.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 14, 2016, 11:04:07 am
It is not a today problem for you. Once you build your amp we can help you with start up procedures that would cover the pin 3 phasing mentioned earlier, biasing your power tubes, going through the schematic in comparison with your amp with a yellow highlighter and a few other things. These are not a problem for today though. All you need to do now is build the circuit board like the layout documents and pictures show and install the wires to the tube sockets exactly the way the layout and pictures indicate. If you do that you will have a successful build.

My thoughts exactly! Right now I'm at step "figure out where all the wires need to go", next is step "put the wires where they should go".  :icon_biggrin:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 14, 2016, 11:19:14 am
One thing I learned the hard way. Best to use a sacrificial tube in the socket you are soldering to. Will need an old preamp and an old power tube. When you are soldering pins on a socket you can flow solder into the socket pin if no tube pins are present. Not much more frustrating than thinking your amp is all ready to button up but you can't get a tube in one of the sockets because one of the holes is full of solder. Especially true when you are new to this and don't have any spare sockets. Have to wait for a new socket to arrive before you can fire the amp up for the first time. Not a pleasing moment.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 14, 2016, 11:43:56 am
Quote from: davegardner0
Right, "solder with tubes installed" is standard procedure?
Not for me!

Quote from: Mike_J
When you are soldering pins on a socket you can flow solder into the socket pin if no tube pins are present.
If this happens to you I suggest you 'may' be using too much solder and/or using cheap sockets.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 14, 2016, 12:18:57 pm
Quote from: davegardner0
Right, "solder with tubes installed" is standard procedure?
Not for me!

Quote from: Mike_J
When you are soldering pins on a socket you can flow solder into the socket pin if no tube pins are present.
If this happens to you I suggest you 'may' be using too much solder and/or using cheap sockets.
I doubt very much that I need the tubes in the sockets today. Much better at flowing solder than I was years ago. The old tubes in the tube sockets are an ounce of prevention for me. Don't know if I haven't had any problem since using the old tubes in the sockets is due to learning to solder better, not using cheap sockets or the old tubes themselves. Only know that I haven't had a socket problem, at least related to solder, since I started using the old tubes. Sure everyone has their own system. Mine stems from a problem I encountered in one of my first builds. Maybe my first build. It was quite a while ago. Haven't had the problem since using the old tubes. Just passing along my experience. 


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 14, 2016, 12:33:27 pm
Well I do have a scrap 12AX7 and a bad EL34 laying around, so I'll pop those in to solder. Sounds like there's no reason not to...
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 14, 2016, 12:33:46 pm
Solder will stick to octal tube pins. That's how the wires coming through the glass are attached to the socket pins. If you shove enough solder down into an octal socket, you may end up with the tube soldered to the socket.  :embarrassed:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 14, 2016, 12:56:25 pm
Solder will stick to octal tube pins. That's how the wires coming through the glass are attached to the socket pins. If you shove enough solder down into an octal socket, you may end up with the tube soldered to the socket.  :embarrassed:
Haven't ever had that happen but Sluckey probably has a point. Built my first amp about 15 years ago after having built a car and house from scratch. Said I would never ever build another car or house but do like amp building, my wife would say maybe too much. The obvious key is proper soldering technique. When I first started there were no forums to get help from. Had never done any electrical soldering in my life. So a lot of what I do is because I messed something up in the past and tried to learn from the mistake. Still make many mistakes, thankfully most of which Sluckey got me out of.


To make a long story short, if you can consistently flow just enough solder on the pins to make a proper connection between the wire and pin then there is no need for an old tube. After 15 years of soldering I doubt that I need them. Just remembering when I was at your experience level and what I think helped me.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Willabe on April 14, 2016, 02:07:28 pm
Right, "solder with tubes installed" is standard procedure?

Yes, but with an old/bad/dead tube.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 15, 2016, 06:44:54 pm
Got my parts today!

-Finished removing the old components
-Drilled the Chassis and Turret Board for Mounting
-Drilled out the Pot Holes that Needed it (For the CTS Pots)
-Mounted Pots, Tube Sockets, RCA Jacks
-Started Infrastructure Wiring (Reverb Transformer, OT, Rectifier Tube)

A question I came across as I was working:
-Is there any standard wire color convention that I should be using? Also what about which wire gauges to use for which purpose inside the amp? I received 20 gauge solid core in Red, White, Black, and Green, plus 18 Gauge Stranded Core also in the same colors, plus some back sheided wire (I know where that one is used)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 15, 2016, 07:13:23 pm
A few photos:

All torn down
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160415_163117_zpsz3zkd5uz.jpg)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160415_163123_zpstxgip1oa.jpg)


As it sits now:
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160415_194259_zpsp6bwt1r6.jpg)


There were some comments on amount of solder on the tube socket tabs. How do these connections look?
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160415_194238_zpsthdd7nza.jpg)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 15, 2016, 07:33:22 pm
I have always heard that it is best to twist the AC secondary wires tightly together. That would be the yellow, red and green wires coming out of your power transformer. Looks like you may be a little gun shy about the amount of solder you use on the socket pins. Impressed with how little you used. Probably my fault for being so neurotic about getting solder in the pins. I am sure there are others on the forum that are more classically trained in soldering technique than I am but I try to flow enough solder to fill the hole in the pin.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 15, 2016, 08:16:00 pm
According to PRR you want to keep all "dirty" wires away from other wires. Dirty wires would include AC wires and the white DC wire you have coming off pin 8 of the rectifier tube socket. The white wire is dirty because it has not been filtered yet (a wire gets filtered by an electrolytic cap). So you want to keep the AC wires and the white wire away from any wires that have been filtered. If the white wire has to cross another wire you want it to cross at a 90 degree angle.


The AC main line coming in the amp should also be isolated as much as possible from the other components (power tubes). I would do this by grounding the green ground wire close to where it comes through the chassis. Run the black and white wires in the corner of the chassis. You will have to carefully strip back the sheathing.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: HotBluePlates on April 15, 2016, 08:24:42 pm
... Well, having completed numerous re-issue BFDR conversions for customers ...

Oh, hell!! I missed an appearance of an Amp-Mod Emeritus!! Good to see you Barry!
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: HotBluePlates on April 15, 2016, 08:27:31 pm
... All torn down ...

Might I suggest... Now that you have the original board out, locate the new board's position in the chassis & drill the holes. It will be easiest now before you get any wiring solidified and subsequently in your way.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 15, 2016, 09:04:54 pm
As far as wire is concerned I try to use black wire for grounds. Would use the 20 gauge solid for the main board. Could use red for all the plate wires (preamp pins 1 and 6).  Would use the white wire for the cathodes (preamp pins 3 and 8). Use the green or black shielded wire for the grids (preamp pins 2 and 7).


I like to use 18 gauge stranded for wires carrying HT voltage (use red) and ground wires (again use black). I use 18 gauge stranded for the power tube heater wires (power tube pins 2 and 7). Have heard it is important to keep the wires the same for pins 2 of both power tubes and pins 7 of both power tubes so I use green and white wires for the power tube heater wires to make it easier to keep track of which is which. After you strip the heater wires, or any stranded wire you want to put through a hole, you will want to tin them (put a little bit of solder on the end of the wire so you don't get any straglers. Straglers can cause misery).


You can use the solid core wire for the preamp tube heaters (Pin 9 and combine pins 4 and 5). I try not to use solid core for heaters because I had one break when I moved it once which caused some pain. Sluckey helped me figure that one out. This is probably more neurosis on my part though. It is important that heater wires are wound tightly together so as to reduce the possibility of hum (this is why I told you to twist your AC wires). Twisting AC wires tightly can significantly reduce hum.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 15, 2016, 10:00:54 pm
Some wiring tips I have learned over the years. Supposedly it is best to keep grid wires as short as possible. The grid wires carry very small voltages. You want to keep them as far away from the plate (that carry high voltages) or cathode wires as possible. If they cross it should be at a 90 degree angle. There is some square rule that I will probably butcher but it said something like distance squares the reduction in cross-talk between wires. So wires that are twice as far apart have 1/4 of the cross-talk. Three time as far apart have 1/9th the cross-talk and so on. Don't forget that you have three dimensions. Pictures and layout diagrams usually only show two dimensions. Use all three dimensions to your advantage.


If you want to wire a turret according to NASA standards a wire should go around a turret between 180 and 270 degrees. There should not be any more exposed wire (unsheathed after you strip it) any farther from the turret than the diameter of the wire. If you are wiring a number of turrets together you can wrap the wire all the way around the turret but you should leave a little slack (they call it stress relief) in the wire. Probably don't plan on having your amp blast off into space but if you follow those rules I think it probably would meet NASA standards for going into space. (May be overkill). Doug has a good video on wiring turrets somewhere in his library.


Heaters for an AB763 Fender amp should be run above the tube sockets. When they go into the sockets they should go directly down into the center of the tube sockets (to reduce interference with the other wires connected to the socket) and then to either pin 9 or pins 4 and 5 combined. I usually use a cutoff piece of resistor or capacitor lead to connect pins 4 and 5 together before I wire the sockets. Works best for me. Make sure that cutoff piece does not touch the chassis or you could fry your PTs heater supply. Would make for a bad day.

Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 15, 2016, 10:07:59 pm
Big clarification needed, I only wired up the rectifier side of the PT, which is why the ac in wires look so messy. Good thinking about moving the ac in's ground closer to the side of the chassis though. Currently it's ground is between the board and the pt, I think I'll use that one for the board's ground and add a new ground lug near where the ac wire comes in. I do have the PT's red and yellow wire pairs twisted, but I need to be more careful with the route of the wire from the rectifier to the standby switch.

Also I did mount the turret board and finish the rest of the drilling before I installed everything. Just took it back out after I got all of the standoffs positioned because I'm not ready to wire stuff to it yet. And I'm glad I did...much easier to clean out all of the metal shavings from the chassis with nothing in it.

Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 15, 2016, 10:12:29 pm
I have always heard that it is best to twist the AC secondary wires tightly together. That would be the yellow, red and green wires coming out of your power transformer. Looks like you may be a little gun shy about the amount of solder you use on the socket pins. Impressed with how little you used. Probably my fault for being so neurotic about getting solder in the pins. I am sure there are others on the forum that are more classically trained in soldering technique than I am but I try to flow enough solder to fill the hole in the pin.


Thanks
Mike

Well its my first tube amp build but I'm not new to soldering  :icon_biggrin:
I've wired up a ton of guitars plus random other electronics and repairs.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 16, 2016, 08:26:36 am
Some wiring tips I have learned over the years. Supposedly it is best to keep grid wires as short as possible. The grid wires carry very small voltages. You want to keep them as far away from the plate (that carry high voltages) or cathode wires as possible. If they cross it should be at a 90 degree angle. There is some square rule that I will probably butcher but it said something like distance squares the reduction in cross-talk between wires. So wires that are twice as far apart have 1/4 of the cross-talk. Three time as far apart have 1/9th the cross-talk and so on. Don't forget that you have three dimensions. Pictures and layout diagrams usually only show two dimensions. Use all three dimensions to your advantage.

Thinking back to Physics in college: The cross-talk is due to induction from the changing magnetic fields created by the high voltage wire. The magnetic field will decay with 1/r^2 where r is the distance from the wire (exponential decay). So your numbers are correct as far as wire distances. Additionally maximum induction occurs when the wires are parallel and virtually no induction occurs when the wires are parallel (crossed). The idea of a twisted pair is that the wires have opposite currents thus the magnetic fields they create are opposite and cancel out.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 16, 2016, 10:14:16 am
I finished up the power transformer wall-side wiring, and also reorganized those wires a bit based on the tips here. I moved the AC cord ground to one of the PT attachment screws (and now I can re-use the screw where it used to be grounded as my board ground). I swapped out the B+ wire for 18-gauge stranded wire with red insulation, and put it in the corner of the chassis.

(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/2016-04-16%2011.01.28_zpsyc8ugfrw.jpg)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 16, 2016, 11:33:15 am
With your crimped slip-on connectors, pulling those AC-in and PT feed wires off the fusepost and running them under the fuse would be easy and I would recommend that.  And it would good to twist all those AC-line wires; the ones coming in from the power cord and the ones running back to the PT. Just as a point of "propriety" we like to see the black wire hit the fusepost first, the inside lug first. Then the AC line switch. That way, if the fuse blows and the amp is on your bench, there is one and only one item still connected to the AC line. As you have it wired, the AC switch under those conditions remains all the way hot. It's certainly less of a big deal with those insulated push-on crimp connects you are using and it affects utterly nothing but is a "best practice". I would try to get the black-white from the AC line and the black-white feeding the PT all in one 4-wire bundle. Twist or tie wrap. The raw B+ from the rectifier tube can also run in or along that bundle. Just for neatness, and it's also the idea that once you wire those fundamental elements, you should never have to touch them again.


I'd also like to see some sort of wire control on the HV and the 5V wires from the PT. A nylon "P" cable clamp is the usual way.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 16, 2016, 11:54:44 am
With your crimped slip-on connectors, pulling those AC-in and PT feed wires off the fusepost and running them under the fuse would be easy and I would recommend that.  And it would good to twist all those AC-line wires; the ones coming in from the power cord and the ones running back to the PT. Just as a point of "propriety" we like to see the black wire hit the fusepost first, the inside lug first. Then the AC line switch. That way, if the fuse blows and the amp is on your bench, there is one and only one item still connected to the AC line. As you have it wired, the AC switch under those conditions remains all the way hot. It's certainly less of a big deal with those insulated push-on crimp connects you are using and it affects utterly nothing but is a "best practice". I would try to get the black-white from the AC line and the black-white feeding the PT all in one 4-wire bundle. Twist or tie wrap. The raw B+ from the rectifier tube can also run in or along that bundle. Just for neatness, and it's also the idea that once you wire those fundamental elements, you should never have to touch them again.


I'd also like to see some sort of wire control on the HV and the 5V wires from the PT. A nylon "P" cable clamp is the usual way.
+1. Keeping the unfiltered AC or DC (red wire from the rectifier to standby switch) wires together and behind the power tubes will help you make a quieter amp. Would have your black and white OT primary wires tie wrapped together and run them between the power tube and rectifier tube if they are long enough.


Looks like your chassis has been painted? If so, you need to make absolutely certain that you have a good connection between the ground wires and the chassis, especially that green wire from the power cord. Never had a painted chassis before so don't know anything about them. Have some old Fender chassis with quite a bit of rust in them so the paint makes some sense. However, critical that the grounds are sound. May want to use emery cloth to get a clean ground point. Your red and yellow wires are adequately twisted but when you twist the green wires (heaters) I would make them tighter.
 
 
 Thought of another turret wiring point. Should press your component that a wrapped around the turret 180 to 270 degrees (wire, resistor, capacitor, etc.) towards the bottom of the turret for soldering.
 
 
 Keep taking pictures as you go. Easier to fix these items as you go along.
 
 Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 16, 2016, 12:57:05 pm
With your crimped slip-on connectors, pulling those AC-in and PT feed wires off the fusepost and running them under the fuse would be easy and I would recommend that.  And it would good to twist all those AC-line wires; the ones coming in from the power cord and the ones running back to the PT. Just as a point of "propriety" we like to see the black wire hit the fusepost first, the inside lug first. Then the AC line switch. That way, if the fuse blows and the amp is on your bench, there is one and only one item still connected to the AC line. As you have it wired, the AC switch under those conditions remains all the way hot. It's certainly less of a big deal with those insulated push-on crimp connects you are using and it affects utterly nothing but is a "best practice". I would try to get the black-white from the AC line and the black-white feeding the PT all in one 4-wire bundle. Twist or tie wrap. The raw B+ from the rectifier tube can also run in or along that bundle. Just for neatness, and it's also the idea that once you wire those fundamental elements, you should never have to touch them again.


I'd also like to see some sort of wire control on the HV and the 5V wires from the PT. A nylon "P" cable clamp is the usual way.

Ok fixed everything except cable ties - I'll have to find some of those.

Unfortunately the black/white pair from the PT isn't long enough to do anything except a straight line to the on/off switch.

(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160416_135109_zpsiaerj2xo.jpg)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 16, 2016, 12:59:22 pm
Looks like your chassis has been painted? If so, you need to make absolutely certain that you have a good connection between the ground wires and the chassis, especially that green wire from the power cord. Never had a painted chassis before so don't know anything about them. Have some old Fender chassis with quite a bit of rust in them so the paint makes some sense. However, critical that the grounds are sound. May want to use emery cloth to get a clean ground point. Your red and yellow wires are adequately twisted but when you twist the green wires (heaters) I would make them tighter.
 

I don't see any evidence of paint on the chassis, it appears to be bare metal. I'll check the continuity to that new ground lug to confirm.

Keep taking pictures as you go. Easier to fix these items as you go along.

If you guys don't mind checking my work I'm happy to keep posting photos. Thanks!!!!!  :icon_biggrin:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 16, 2016, 01:45:21 pm
Better. I'd still remake the AC feed back to the PT from the sw/fuse and get those two out of the way, you'll be fighting it/them later when you go to wire up your 6V6 tubes. If it takes a splice or two, I'd still do it. Got some females of those crimp-on insulated connectors? Or just solder the splices together, heat shrink (or jacketing stripped from small diameter cable) with bigger jacketing, like the size of your AC cord, around both splices.


Really like to get wires you will never touch again out of the way, all the way out of the way.


Incidentally, if/when you make such a splice, offset the splices, don't cut the wires the same length.


sw----------X-------PT
sw-----------------------------X-----------PT




Not to harass you, just to point it out, you're still running the raw AC in black to the side terminal on the fusepost. Leave it alone, S'OK.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 16, 2016, 03:16:12 pm
Looks like your chassis has been painted? If so, you need to make absolutely certain that you have a good connection between the ground wires and the chassis, especially that green wire from the power cord. Never had a painted chassis before so don't know anything about them. Have some old Fender chassis with quite a bit of rust in them so the paint makes some sense. However, critical that the grounds are sound. May want to use emery cloth to get a clean ground point. Your red and yellow wires are adequately twisted but when you twist the green wires (heaters) I would make them tighter.
 

I don't see any evidence of paint on the chassis, it appears to be bare metal. I'll check the continuity to that new ground lug to confirm.

Keep taking pictures as you go. Easier to fix these items as you go along.

If you guys don't mind checking my work I'm happy to keep posting photos. Thanks!!!!!  :icon_biggrin:
Guess if I don't see rust on a Fender chassis I think it is painted. Not a bad idea still to use a little emery cloth under the ground connections to make sure you have the best connection possible in my opinion. Don't mind checking your work at all. Others have done so for me.


You can get cable ties from Ace Hardware. They aren't very expensive. I like the 4" GB ties part number 45-104. They work well for me. Also need some of the power cord clamps like Doug has in his Tube amp fuses, power cords and fuse section of his store. I would use them to firmly attach the wires to the back of the chassis so they are not in the way of the power tube wires. This was mentioned by Eleventeen and is very important in my opinion as well.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 17, 2016, 11:08:16 am
Ok I added the splices to the PT supply side. Just need to get some cable ties and something to secure the wires to the side of the chassis. Also flipped the in/out of the fuse.

(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160417_115047_zpspwar9jzp.jpg)

I started on the pots and jacks, got the bus bar on first. The Hoffman diagram shows a break between the normal and vibrato channel pots, is that real or just for diagram's sake? Also on the diagram on the right side of the bus bar it indicates ground, how is that attached? Another screw? Or is the pots bolted to the chassis sufficient grounding?
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160417_105624_zpsirkm1mnj.jpg)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160417_111402_zpsyq0gndep.jpg)

I attached the first shielded cable to the normal channel input jacks. It seems to not be physically anchored very well, is that okay? The braid is attached to one of the grounded points on the jack, and the hot is just floating, attached to those resistors. I guess I could tape the wire down where it will run under the turret board, that would really firm everything up.
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160417_112915_zps8tyim8of.jpg)

Had a pretty funny moment trying to find the 1 Meg resistor for the input termination load. I wanted to verify I was reading the colors correctly on the resistors so I measured the resistor which I thought was 1 MOhm with my meter and I got something like 200 kOhms. After about 20 minutes of head-scratching and re-reading the color codes I realized I was actually measuring the resistance of ME, from my left hand to my right, since I was holding the leads on the resistor. Doh!!
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 17, 2016, 11:50:35 am
That's the way it was done on Fenders. Of course, they used older style Allen-Bradley resistors (talking about the two 68K's) which had much stiffer leads than current types. You wouldn't have your question with the 68K-68K junction hanging in the air because with short leads it was quite stiff.


That absolute great thing about your 1 Meg measurement (and a hundred things like that) is that you'll never make that mistake again. Well, maybe you'll try to make measurements holding both leads, but you won't be fooled by your body resistance. That's one reason among many why we like to have an alligator clip or clip-lead on at least of your meter probes. Eg; "hands-free". Typically the black = ground. It also prevents one probe slipping onto a terminal it should not touch; causing a short or a meter blow or an arc-gouge out of your probe tip. It also kind of reminds you that you want to have only one hand dealing with the work when doing high voltage repair/test.


Wiring looks 10x better. Nice.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 17, 2016, 01:06:29 pm
The ground symbol on the right end of the pot buss wire is just to let you know it is ground. Don't connect that end of the buss bar to chassis.

RE: your input jack shielded cable...

I'd run the cable BEHIND those ground buss bare wires. Then lay it close to the chassis to run under your board to the socket, but don't tape or otherwise fasten to the chassis. (You may regret that later on.) They will be adequately secured like that. Here's a pic showing what I mean...

(http://sluckeyamps.com/6v6plexi/P-6V6_04.jpg)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 18, 2016, 11:33:23 am
If you look at Sluckey's picture on the last post you will notice he did his buss bar a little differently than you did. The way you did yours, soldered to the back of the pots, is the way Fender did their grounds historically. That is how I did mine on my first few builds. Potential problem with it is every pot body is a chassis ground point.


If you notice on Sluckey's picture he has a buss bar that is NOT soldered to the back of the pots. Every ground from the pot connections and the circuit board go to the buss bar. The buss board is terminated at the input jack so there is only one preamp ground connection (in your case two, one for the normal channel input jack and one for the vibrato channel input jack). Don't know that you need to redo your buss bar as Fender did it that way for a long time but information for future builds.


Remember you need to install your grounds from the circuit board to the chassis in the order they appear on the schematic. Don't want your grounds to cross over each other.


Hate to be a PITB (that probably isn't entirely true) but if it were me I would get the solder type on/off and standby switches and scrap the snap in switch that is sitting right over that power tube socket. Those snap connections, the ribbon connections, PCB boards I would guess are made somewhere where wages are probably about $.20 per hour. They are sent to the USA where local laborers can snap an amp together in a much shorter time than it took workers in years past to make an amp. Then the manufacturer can say the amp was made in the USA. Like to see those AC wires flush with the back corner of the amp (obviously).


As a side note, purchased a rectifier tube on ebay a few weeks ago and an add popped up for 100 IN4007 diodes for $.99 (and it included shipping from China). Well I am thinking this has to be a scam but curiosity got the best of me so I bit. Regret making the purchase because I know better.


Don't have the advantage of your scientific educational background. Got my degree in business with an accounting major. One thing my education and years of international business experience has taught me is it is impossible to profit from sending 100 of anything one-half way around the world and charging $.99 for it , including shipping. Received the diodes in five or six days.


Something is seriously wrong with this. Pretty scary when you think about it. If China destroys our domestic electronics industry by pricing products below cost we will not have the electronics industry needed to defend ourselves. Well that is my preaching for the day. Just something to think about.


Thanks
Mike


Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 18, 2016, 12:11:56 pm
Quote from: Mike_J
The way you did yours, soldered to the back of the pots, is the way Fender did their grounds historically.
I've never seen a Fender amp with a wire buss soldered to the backs of the pots.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 18, 2016, 12:46:15 pm
If you look at Sluckey's picture on the last post you will notice he did his buss bar a little differently than you did. The way you did yours, soldered to the back of the pots, is the way Fender did their grounds historically. That is how I did mine on my first few builds. Potential problem with it is every pot body is a chassis ground point.


If you notice on Sluckey's picture he has a buss bar that is NOT soldered to the back of the pots. Every ground from the pot connections and the circuit board go to the buss bar. The buss board is terminated at the input jack so there is only one preamp ground connection (in your case two, one for the normal channel input jack and one for the vibrato channel input jack). Don't know that you need to redo your buss bar as Fender did it that way for a long time but information for future builds.


Remember you need to install your grounds from the circuit board to the chassis in the order they appear on the schematic. Don't want your grounds to cross over each other.

I'm curious about this single vs. multiple grounding points issue and also the grounds "crossing over"...what effect does this sort of thing have on the amp if done wrong? For instance what effect does having every pot body be a chassis ground have on the amp? Since the pot body is in contact with the chassis aren't they already grounded? I'd assume there's something subtle here I'm missing.

What about the crossing over grounds, what do you mean by that? Is that in relation to the signal chain, like the order in which the signal goes through the amp? Or do you mean the wires physically crossing each other on the board?

One other question I forgot to ask earlier, when I get to soldering the wires on the back of the turret board, should I run them in straight lines? Does it matter?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 18, 2016, 01:26:45 pm
I'm curious about this single vs. multiple grounding points issue and also the grounds "crossing over"...what effect does this sort of thing have on the amp if done wrong? For instance what effect does having every pot body be a chassis ground have on the amp? Since the pot body is in contact with the chassis aren't they already grounded? I'd assume there's something subtle here I'm missing.

What about the crossing over grounds, what do you mean by that? Is that in relation to the signal chain, like the order in which the signal goes through the amp? Or do you mean the wires physically crossing each other on the board?

One other question I forgot to ask earlier, when I get to soldering the wires on the back of the turret board, should I run them in straight lines? Does it matter?
All the fuss over the grounds is to make the amp quieter and more stable. When I mention crossing over it has to do with relationship to the signal chain from input jack to output. When wiring the wires on the back of the turret board you should wire them where Doug shows them on his layout board. They are the dashed lines but you probably already knew that. Usually they are not in a straight line.


Strongly suggest that you drill a small hole next to each turret the wire terminates to or from, run the end of the wire through the hole and solder the end on the side you can see. When all of the wire is under the board the wire can fall out if it is heated by the soldering iron. If the wire falls out and you can't see it you can't tell what is keeping your amp from working properly. If you run the ends of the wires through the board and wrap it around the turret that won't happen.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 18, 2016, 02:37:07 pm
Quote
I'm curious about this single vs. multiple grounding points issue
The idea is to keep power amp grounds away from preamp grounds. Power amp grounds are high current and usually kinda noisy because of less B+ filtering. Preamp grounds are low current and quiet because of much higher B+ filtering. Power amps deal with large signals, preamps deal with much smaller signals that are more susceptible to noise pickup. If you allow high current from the power tubes to flow through the same ground wire as a preamp tube, it's likely that the sensitive preamp will be affected in a noisy manner. Best to keep those grounds separated. There are plenty of successful grounding schemes out there. Many are just variations of what I just tried to explain. Amp grounding is a book of it's own. But, if you are going to use a Hoffman board, just use his grounding scheme as well. His grounding scheme is the same high quality as his boards.

Quote
what effect does having every pot body be a chassis ground have on the amp? Since the pot body is in contact with the chassis aren't they already grounded? I'd assume there's something subtle here I'm missing.
Yes, they are already grounded. It ain't about making sure the body of the pot is well grounded. It's about providing a convenient ground buss for some components (including the pot element), switches, and shielded cables, etc. Soldering the buss to the back of the pots is a personal preference. It looks neat and works well. But look at your ground buss. Looks neat but that big wire is stiff. What you gonna do if you ever need to change a pot? I bet you'll do some cussin' and start thinking of a different way to do it. That's the main reason I float my buss above the pots. A lesser reason is you need to sand the finish off the back of the pot to get a good solder connection. So, remind me again, why are you doing this? Is it just so the body of the pot will be grounded?  :wink:

Quote
when I get to soldering the wires on the back of the turret board...
They don't have to be run in straight lines but when I can, I do. I won't run a wire across a turret though. The important thing is that the wire has a reliable connection and won't fall out later when you solder something else in the turret. So, don't just poke the wire into the turret and expect it to stay there. Mike told you one good way to do it. And you can always just run the jumpers above board. I prefer that if it doesn't look too busy. Here's how I do my under board wires. Reliable and a lot less work...
(http://sluckeyamps.com/VAC15/underboard_jumper.jpg)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 18, 2016, 03:00:12 pm
Quote from: Mike_J
The way you did yours, soldered to the back of the pots, is the way Fender did their grounds historically.
I've never seen a Fender amp with a wire buss soldered to the backs of the pots.
Fender Super Reverb (1971) and a blackface Twin Reverb I owned had the wire soldered across the back of the pots. Both purchased in the Houston area. Suppose it is possible they were serviced by a tech that liked to run a buss wire to each pot. Admit my sample would be much smaller than yours so will differ to your experience. What did they use then? That brass plate?


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Paul1453 on April 18, 2016, 03:40:08 pm
I'm not sure I like your AC wiring set up.   :w2:

AC comes in, goes all the way around your output tubes and then has the fuse in between those tubes.

You have AC and your output jack very close to your PI tube.

I'm thinking that with this layout you will have 60Hz HUM and possibly other issues.   :dontknow:

More pictures appeared after I posted.

Sluckey's AC wiring never goes past his rectifier tube.
An expert builder's layout should be copied whenever possible.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 18, 2016, 05:23:37 pm
I think you would also be better off turning the fuse assembly 180 degrees, clipping off the connectors and soldering the wires to the fuse assembly. Should be able to get the AC wires flush to the back wall of the chassis that way. You are limited by the construction of the reissue chassis. Don't know how Fender makes a stable amp with all that wiring over the power tube socket.


Look at Doug's layout document. The wires going to pin 6 of the power tubes are your power tube grid wires. The 1.5K resistors going to pin 5 of each power tube are also associated with the grid wires. You need to figure out a way to keep the AC wires away from these wires.


Run the green and black OT secondary wires straight back to the corner of the chassis and run it along the back corner to the speaker jacks. The red wire is the OT primary center tap. It is where the plates (power tube socket pins 3) get their voltage from.


See the power supply layout I created for my Deluxe Reverb build. Notice how the red wire goes to the standby switch and a red wire comes back from the standby switch next to the other wire between the rectifier and power tube sockets. At a point it goes to the positive side of the first filter cap. The red OT center tap wire also goes to the same filter cap as well as one of the black wires from the choke. Running the wire this way keeps the dirty power away from filtered power. The other black choke wire goes to the next filter which filters the screen supply (power tube pin 4). Some people like to have the positive end of the filter cap board face the power tubes. However, if you are going to place your caps near the pots then you will want your red OT CT wire and the two black choke wires coming out on the other side of the chassis similar to the where it is on the attached layout. Just requires a hole and a rubber grommet (probably another trip to Ace Hardware).


Don't pay attention to anything on the attached layout except for what I discussed.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 19, 2016, 10:42:58 am
Attached is a picture of the way Fender wired their grounds related to pots and the circuit board. Sluckey posted these pictures a few months ago. Fender relied on the brass plate as a grounding point. Read somewhere that corrosion between the pots and brass plate has been know to cause grounding issues. Just a guess, Houston is extremely humid. Perhaps the humidity contributed to corrosion in the metal plate which is why the pots were wired together. That wire would take the place of the brass plate.


Also attached a picture of my Deluxe Reverb one-channel build. Note that all grounds go to the copper wire. Should be less of a likelihood of corrosion issues long-term with the wire versus the brass plate.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 20, 2016, 10:00:00 am
If you've never seen this, it's worth a look...

     http://deluxereverb.waynereno.com/ (http://deluxereverb.waynereno.com/)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 21, 2016, 08:52:54 am
I bought the better quality switches, I'm hoping to put them in this weekend. I think I can orient the contacs downward in the chassis and keep all of the power wires including the unfiltered B+ in the bottom corner of the chassis.  I don't think I want to physically move the switches or fuse so hopefully this will keep things orderly and our of the way...
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 21, 2016, 09:21:47 am
I bought the better quality switches, I'm hoping to put them in this weekend. I think I can orient the contacts downward in the chassis and keep all of the power wires including the unfiltered B+ in the bottom corner of the chassis.  I don't think I want to physically move the switches or fuse so hopefully this will keep things orderly and our of the way...
The Visio layout I posted above is for a Marshall style tubes up amp. In that case the contacts for the on/off and standby switches are towards the bottom of the chassis. Your chassis is tubes down. In your case the contacts should face up when you are looking in the chassis. This won''t be a problem. That will keep them even farther from the power amp tube socket. Just keep the wires flush to the back of the chassis and you should be okay.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 21, 2016, 11:36:20 am
I don't think it's a big deal to run power by your 6V6 / 6L6 tubes. That's how (eg; where the holes for the parts are) the amp was made! It's a bit "ehhh, I dunno", but we assume the AC is twisted wires; the output tubes are swinging big volts, hundreds of time bigger than any imagined field emanating from the AC wires, and those tubes are in push-pull anyway which is inherently hum-canceling.


Too many cooks opining. It *IS* a big deal to run AC next to preamp tubes, in fact, it's potentially a big deal to run ANYTHING past preamp tubes. Or tone/vol controls.



Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 21, 2016, 12:05:08 pm
I don't think it's a big deal to run power by your 6V6 / 6L6 tubes. That's how (eg; where the holes for the parts are) the amp was made! It's a bit "ehhh, I dunno", but we assume the AC is twisted wires; the output tubes are swinging big volts, hundreds of time bigger than any imagined field emanating from the AC wires, and those tubes are in push-pull anyway which is inherently hum-canceling.


Too many cooks opining. It *IS* a big deal to run AC next to preamp tubes, in fact, it's potentially a big deal to run ANYTHING past preamp tubes. Or tone/vol controls.
The wire going to the standby switch is unfiltered DC not twisted AC. Since he is rebuilding this amp there is no reason not to try to isolate that wire from interfering with the grid wires going to the power tubes to the extent possible. Obviously Fender constructed the amp with the standby switch sitting right on top of one of the power amp tubes. In my opinion this was much more to cut manufacturing cost versus best practices.


Don't have a degree in electrical engineering but it only seems logical that if you can isolate unfiltered DC away from a grid wire, be it preamp or power tube, you should do it. Willing to be corrected by anyone with more knowledge of the subject than myself.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 21, 2016, 12:36:14 pm
Quote
The wire going to the standby switch is unfiltered DC
Not true. It is filtered by two parallel 16µF caps in the original. Ripple voltage will be under 10V. It will be fine around the power tubes.

Quote
Obviously Fender constructed the amp with the standby switch sitting right on top of one of the power amp tubes. In my opinion this was much more to cut manufacturing cost versus best practices.
How does that cut costs? Same parts count, same number of holes in the chassis, same amount of labor to mount and wire the switch.

Looking at the back of a Deluxe Reverb, I'd say the standby switch position is logical and efficient.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 21, 2016, 01:31:18 pm
Quote
The wire going to the standby switch is unfiltered DC
Not true. It is filtered by two parallel 16µF caps in the original. Ripple voltage will be under 10V. It will be fine around the power tubes.

Quote
Obviously Fender constructed the amp with the standby switch sitting right on top of one of the power amp tubes. In my opinion this was much more to cut manufacturing cost versus best practices.
How does that cut costs? Same parts count, same number of holes in the chassis, same amount of labor to mount and wire the switch.

Looking at the back of a Deluxe Reverb, I'd say the standby switch position is logical and efficient.
I am confused. Looking at the Hoffman schematic and layout the standby switch is fed from pin 8 of the rectifier tube. It then feeds the first filter cap. Is this how you say it is filtered? Got the "dirty" wire idea from a post by PRR. He suggested I keep the wire away from the PI/driver. (Reply #8, Where to place the humdinger pot? thread) He said why run a sewer that way if you aren't forced to. Made good sense to me then as it does now. He still needs room for his heater wires above the sockets. Awfully crowded as it is now. Cleaning up that wiring solves the sewer issue and makes more room for heater wires. Just makes sense to me. Will differ if you still think I am off base. Looked awfully tight around that power tube socket to me.


There is a sizable labor saving in being able to snap on wires and ribbon strips instead of soldering. This is an extension of the PCB/circuit board argument in my opinion. I think the way Fender made this amp probably saves them considerable labor cost. May be the only way the amps can still be made in the USA (are they still being made here?). Get snap on parts and ribbons from somewhere in Asia and snap amps together here. I would imagine the chassis are made considerably more efficiently now then in years past with the advent of computer aided machinery but that is a side issue.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 21, 2016, 02:22:04 pm
We're talking about a Fender Deluxe Reverb so I referenced the Fender schematic. Filter caps are connected directly to the rectifier tube. But it really doesn't matter if the caps are on the other side of the standby switch. When the switch is in standby mode, the amp is dead, so who cares about unfiltered B+. When in operate mode the filter caps are connected to the rectifier through the switch contacts.

IMO you're making a lot to do about nothing.

Quote
There is a sizable labor saving in being able to snap on wires and ribbon strips instead of soldering.
Now you're talking about construction techniques. Sure there's a big savings in the whole PCB technology. But I responded to your comment about the physical location of the switch.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 21, 2016, 02:44:40 pm
We're talking about a Fender Deluxe Reverb so I referenced the Fender schematic. Filter caps are connected directly to the rectifier tube. But it really doesn't matter if the caps are on the other side of the standby switch. When the switch is in standby mode, the amp is dead, so who cares about unfiltered B+. When in operate mode the filter caps are connected to the rectifier through the switch contacts.

IMO you're making a lot to do about nothing.

Quote
There is a sizable labor saving in being able to snap on wires and ribbon strips instead of soldering.
Now you're talking about construction techniques. Sure there's a big savings in the whole PCB technology. But I responded to your comment about the physical location of the switch.
Thanks Sluckey, you are probably right. A lot of ways to build an amp successfully.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 21, 2016, 03:29:27 pm
Quote
He said why run a sewer that way if you aren't forced to. Made good sense to me then as it does now.
And it makes good sense now. But, in that analogy, the power tubes are PART OF THE SEWER.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 22, 2016, 09:42:21 pm
Finished up the shielded cable wiring:
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160422_184903_zpswj1xbhr2.jpg)

Also wired the speaker jacks:
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160422_191359_zpsl3g9hr2c.jpg)

And the back of the turret board:
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160422_194350_zpsagb9vx4a.jpg)

Latest iteration of the power wires...I think things are much better with the new switches.
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160422_184837_zps35hhzrkw.jpg)
Speaking of the new switches, I thought it was funny to find that both the old and the new are made in Mexico and there doesn't appear to be a quality difference. The new jacks take up a lot less room in the chassis, though, and the switch action feels weaker which will be easier on the fingers.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Paul1453 on April 22, 2016, 10:44:06 pm
That wiring looks much better now.

The AC concern may not be an issue with your cleaned up wiring.   :icon_biggrin:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 23, 2016, 01:17:04 pm
Quote
when I get to soldering the wires on the back of the turret board...
They don't have to be run in straight lines but when I can, I do. I won't run a wire across a turret though. The important thing is that the wire has a reliable connection and won't fall out later when you solder something else in the turret. So, don't just poke the wire into the turret and expect it to stay there. Mike told you one good way to do it. And you can always just run the jumpers above board. I prefer that if it doesn't look too busy. Here's how I do my under board wires. Reliable and a lot less work...
(http://sluckeyamps.com/VAC15/underboard_jumper.jpg)

I used this technique for soldering the wires to the back of the board...seemed to work well and be secure. The wires fill up most of the hole through the turret, though...what happens when the turret gets full and still needs more wires attached to it?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 23, 2016, 01:49:35 pm
Start by using smaller wires. Look how much room is still inside the turret in my pic. I use 22AWG and still have enough room for three more wires or three other component leads, or a mix. Four items in a turret hole is a full hole for me. But I use metal film resistors which have skinny leads. And my caps have skinny leads too. If you are using NOS CC resistors or 18AWG wire, one item is a full hole.

Look at this pic. About the center of the board you will see four resistors in one turret. They are not tight and I could force one more into that turret but that would make things difficult if you need to remove a resistor. I make four components the max on my layouts.

     http://sluckeyamps.com/6v6plexi/P-6V6_05_big.jpg (http://sluckeyamps.com/6v6plexi/P-6V6_05_big.jpg)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 23, 2016, 03:16:59 pm
Laced up the turrets
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/0a258a67-b054-4582-a3bd-f9ac9555668b_zpsr1ht8jd4.jpg)

Here's one last shot of the chassis before I install the board, in case anybody spots anything (clickable to enlarge)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_154850_zpsabrbfftt.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_154850_zpsabrbfftt.jpg.html)

It seems like a bad idea for the wires under the board to support their own weight just by the solder joints, so I added a few pieces of tape for support. I don't want them to get brittle from vibrations and break.
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_154919_zpsuxygojza.jpg?t=1461356069)

I wired up the first tube socket keeping the plate wires (red) away from everything else. How does this look?
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_160547_zpsghdhj9ex.jpg)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_160551_zpsu7iv05xw.jpg)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 23, 2016, 04:06:01 pm
Very nice pics. Sharp, clear, and big.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 23, 2016, 04:17:49 pm
Very nice pics. Sharp, clear, and big.

Thanks!!!

I bought a Samsung galaxy s6 a few months back...the upgrade in camera quality over my old phone (S3) is astounding! And fr what i understand its not the only newer phone with a camera this good. Highly recommended for anyone who's at least moderately into photography (like me).
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 23, 2016, 07:08:20 pm
Wired up the rest of the tube sockets. Feedback welcome on the lead dress. Tried to take photos at multiple angles since things are three dimensional...

V1-V3
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195055_zpsxje4gdav.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195055_zpsxje4gdav.jpg.html)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195150_zpsrnmjrhsb.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195150_zpsrnmjrhsb.jpg.html)

V4-V6
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195046_zpsd3duoi9x.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195046_zpsd3duoi9x.jpg.html)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195145_zpsxntbdlby.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195145_zpsxntbdlby.jpg.html)

V7-V8
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195158_zpsavdzsntr.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195158_zpsavdzsntr.jpg.html)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195038_zpsfiwp3jd4.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195038_zpsfiwp3jd4.jpg.html)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195025_zpsgzdiyejf.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160423_195025_zpsgzdiyejf.jpg.html)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 24, 2016, 04:18:01 pm
Today I installed the filter capacitors, using the by-the-pots method. I want to keep the external bias pot from the PCB amp layout, so I had to get creative with the position of the first two caps that go to "A". I grounded the "B", "C", and "D" filter caps to the pot bus bar, but I left the "A" caps grounds unconnected for now. Those go to the chassis ground lug, right?
I also ran the wire from the standby switch, all the way around the power transformer, to "A" on the turret board.
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160424_163934_zpsxcu5wzjl.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160424_163934_zpsxcu5wzjl.jpg.html)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160424_163941_zpsy1vepmws.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160424_163941_zpsy1vepmws.jpg.html)

Speaking of the grounding, I've been thinking about how that's all going to come together and I thought I'd ask for some clarification. I found this link which seems to sum up what I've been told on here about grounding: http://el34world.com/charts/grounds.htm (http://el34world.com/charts/grounds.htm). I have a chassis ground screw from the PCB wiring right between the turret board and the PT. I'll connect the following to it:
-the "To Power Transformer Ground Lug" callout from the bottom right of the turret board
-The ground center tap of the PT
-The grounds of the "A" filter capacitors

However the tube heaters artificial center tap appears to be already grounded on the turret board so I won't connect that. My power cord's green wire is already grounded to one of the PT mounting screws. And, the board layout doesn't show pins 1 and 8 of the power tubes grounded...is that correct or do I need to connect those?

Then for my other grounds, comparing to the link above:
-"Reverb Transformer Ground Wire" - I attached this to the sleeve terminal of the reverb/tremolo footswitch jack. (I kept the 1/4" TRS jack for the footpedal like the DRRI has)
-"Preamp Grounds" - grounded because my bus wire is connected to the back of the pots and is grounded.
-"Output Transformer Ground Wire" - currently attached to the sleeve terminals of the speaker jacks, which are not isolated from the chassis

Does this all sound right??
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 25, 2016, 11:36:43 am
Looks good, in general.


I don't see a green-yel = heater CT wire, but in case I am missing it, don't have BOTH the heater CT and the artificial 2*100 ohm one. One or the other, the artificial one is actually better. It does not hurt anything to have both, just don't do it.


I like to install more than one ground lug under the PT bolt. That way you are not making a giant solder connection for your mothership ground.


Yes, [you absolutely must] ground the cathodes of the 6V6 (pin 8) unless you are going to install a bias-testpoint between those cathodes & ground by lifting them atop 1-ohm resistors.



Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 25, 2016, 12:45:16 pm
Yes, [you absolutely must] ground the cathodes of the 6V6 (pin 8) unless you are going to install a bias-testpoint between those cathodes & ground by lifting them atop 1-ohm resistors.

So on the schematic page of the Hoffman AB763 layout I see that there's a 1 Ohm resistor between the 6V6 pin 8 and ground, and that resistor looks to be on the turret board already. So I don't need an additional wire straight to ground from pin 8, right?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 25, 2016, 01:13:55 pm
Correct. Such a wire would short out that 1 ohm resistor.


Remember (or know) that a 1 ohm resistor is essentially nothing but a wire. If you have a multimeter and touch the leads together on OHMS, you'll probably get something like .2 or .4 ohms...if your meter goes that low. That's with big fat wire in the test leads, whereas in your amp, you're using probably 20 or 22 AWG = fairly thin wire = higher resistance. A 6V6 doesn't have the slightest idea what a 1 ohm resistor is. Doesn't know it's there.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 25, 2016, 01:20:45 pm
Correct. Such a wire would short out that 1 ohm resistor.


Remember (or know) that a 1 ohm resistor is essentially nothing but a wire. If you have a multimeter and touch the leads together on OHMS, you'll probably get something like .2 or .4 ohms...if your meter goes that low. That's with big fat wire in the test leads, whereas in your amp, you're using probably 20 or 22 AWG = fairly thin wire = higher resistance. A 6V6 doesn't have the slightest idea what a 1 ohm resistor is. Doesn't know it's there.

Good point...I wouldn't have thought of that but it makes sense. I once replaced some 0.33 Ohm ceramic 5W resistors in a Peavey solid state amp and they measured as an open circuit if I remember.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 25, 2016, 01:34:52 pm
Oh, that's a whole different story, those are "balancing"/current limiting resistors typically in the emitter legs of fat output transistors connected in parallel with each other...and often mirrored by other pairs of transistors between zero volts and the rails above and below.   


Those devices if in a typical TO-3 package are usually rated 10-15 amps; provided of course they are heat-coupled to some chunk of metal that can pull heat away from the device. In the case of your DR we're talking about output tubes that would glow bright red and possibly crack their own envelopes carrying 1/100th of that much current for any length of time! SS amps wiggle CURRENT, tube amps, volts. That's why we have say 350 volts on the plate of a 6V6 and 35-70 volts on the collector ("plate") of a 2N3055. Tubes (for the most part, in civilian applications) are high volts/low current. A speaker is powered by watts which are the product of volts * amps. Which means you can produce watts either way: Hi/lo volts---lo/high current.


 


 
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: h4ck.b0x7 on April 25, 2016, 02:35:13 pm
I don't want to thread jack, I just thought I would put this up and ask what people think. I didn't color code the wires, I don't really care about that. I'm more concerned with comments on the AC wiring. I'm going to move the Green AC ground wire to the PT lug closest to where the AC wires come in.

Other than that I think I'm good to start putting in the board. The only things I still need to run are heater wires for the artificial CT and my wire coming from the standby switch. Any advice on running the wire from the standby switch?

Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 25, 2016, 02:43:23 pm
Looks great! I wouldn't touch your AC line gnd, leave it where it is, it's fine.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: h4ck.b0x7 on April 25, 2016, 02:52:16 pm
Is it ok if the AC ground wire grounds at the same point as everything else from the power side? Main filter caps, etc.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 25, 2016, 02:56:33 pm
As I recall, I think if you were to submit the thing to Underwriters Labs (UL) for their seal of approval they would want the AC gnd to have its own private screw/bolt thru the chassis but in every other respect it's fine the way it is. Looks good!
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: HotBluePlates on April 25, 2016, 05:39:48 pm
Today I installed the filter capacitors, using the by-the-pots method. I want to keep the external bias pot from the PCB amp layout, so I had to get creative with the position of the first two caps that go to "A". ...

To me, those two "A" node caps look scary off the board.

I'd want to see some kind of sleeving over the positive leads, or some good method of securing them which ensures the positive leads could never short to the chassis, the bias pot or a nearby bolt...
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 25, 2016, 06:58:29 pm
Today I installed the filter capacitors, using the by-the-pots method. I want to keep the external bias pot from the PCB amp layout, so I had to get creative with the position of the first two caps that go to "A". ...

To me, those two "A" node caps look scary off the board.

I'd want to see some kind of sleeving over the positive leads, or some good method of securing them which ensures the positive leads could never short to the chassis, the bias pot or a nearby bolt...

Should have mentioned, I glued them to the chassis (hot glue) and also used shrink tube to insulate the splice to the wire that goes to A. Do you think that's sufficient?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: HotBluePlates on April 25, 2016, 07:25:48 pm
If they were mounted on a circuit board, you'd be fairly confident nothing would contact the bare positive leads. I'd almost consider electrical tape to cover those leads, and I generally have a strong distaste for electrical tape...

But I couldn't really see exactly how much room there was to the things around those caps. Either way, I'm uneasy about them.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: h4ck.b0x7 on April 25, 2016, 08:29:38 pm
This ought to work for the main filter caps.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: h4ck.b0x7 on April 25, 2016, 08:57:28 pm
Does it matter that this goes to its own ground point? Considering it is over in the corner away from anything I don't think it matters.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Willabe on April 25, 2016, 10:04:37 pm
Do you think that's sufficient?

No.  :w2:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 25, 2016, 10:07:21 pm
The ideal ground point for that cap is the same physical point your PT red/yellow wire connects to chassis.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 26, 2016, 06:05:34 am
Do you think that's sufficient?

No.  :w2:

Hey could you elaborate some? What's the preferred filter cap mounting method? Also I should point out for clarity in the last few posts here there are photos of two different amps.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Willabe on April 26, 2016, 07:04:12 pm
Hey could you elaborate some? What's the preferred filter cap mounting method?

I would NOT trust hot glue to secure B+ filter caps to a metal chassis. ~IF~ that glue lets go........     :w2:

Would you hot glue a tube socket in place instead of bolting it to the chassis?  :think1:
 
Look at how amp companies mount there's. Fender had them soldered in place on eyelet boards for their tweed amps, later Fender used a metal 'dog house' on their black face (BF) amps to cover an eyelet board on the back side of the chassis.

Marshall and many other amp companies used filter cap cans bolted or soldered to the chassis.

All of these are solid physical connections to the amp.

Filter caps for the B+ string have hi dcv on them and the filter cap(s) for the 1st B+ power tube plate node has the highest dcv in the amp. It must be fail safe secure.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 26, 2016, 08:58:21 pm
Hmmm I get what you're saying. I'll have to figure out a better way to mount them. I don't know if I can foy them anywhere else in the chassis, maybe I can figure out some sort of strap or something to mount them on right in that spot...
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 27, 2016, 12:36:00 am
You could measure the diameter of those caps and get a few of those nylon "P" clamps (most often used for bundles of cable) ....Doug sells them though I don't know if he sells them with sufficient diameter...the 6th pix down on the Hoffman catalog page:
"Tube Amp Fuses, Power Cords, Fuse Holders"



Then drill a 6-32 or 8-32 clearance hole near the edge of the parts board. Place the clamp around the caps, then install the clamp "upside down" (flat side up, circular side down) with a machine screw through the parts bd and the cable clamp. Looks like you'd need this in 3 places. Definitely reco a star washer lock nut or kep nut in the picture AND a flat washer in contact with the cable clamp....I *think* you can get these at an Ace Hdwe though they are expensive there.....but those would make an excellent mechanical mounting method for them caps. 
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 27, 2016, 01:19:28 pm
You could measure the diameter of those caps and get a few of those nylon "P" clamps (most often used for bundles of cable) ....Doug sells them though I don't know if he sells them with sufficient diameter...the 6th pix down on the Hoffman catalog page:
"Tube Amp Fuses, Power Cords, Fuse Holders"



Then drill a 6-32 or 8-32 clearance hole near the edge of the parts board. Place the clamp around the caps, then install the clamp "upside down" (flat side up, circular side down) with a machine screw through the parts bd and the cable clamp. Looks like you'd need this in 3 places. Definitely reco a star washer lock nut or kep nut in the picture AND a flat washer in contact with the cable clamp....I *think* you can get these at an Ace Hdwe though they are expensive there.....but those would make an excellent mechanical mounting method for them caps. 

So your idea here, and any other idea I can think of, involves drilling a hole in the chassis...what's the best way to do that now that the chassis has the board, pots, wiring, etc. When I drilled the holes to mount the turret board it made a huge mess with metal shavings but I could easily clean it up and vacuum them out since the chassis was practically empty. It's a whole different situation now. But, I'm sure there's a right way to do it and not mess up the amp.
Thanks!
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 27, 2016, 03:41:53 pm
No, you drill these clamp-mounting holes thru the parts board which is held off the metal chassis with standoffs. Thus there is a gap under the parts board. When you drill, you have to control how much force you use so that when you break thru the parts board you don't jam the bit into the chassis---but even then, all it would do it to make an invisible gouge on the underside of the chassis. Or you could shove a scrap spoon or shim of scrap wood underneath where the drill bit would come out if you're concerned so as to protect the chassis metal. Or you can wrap a couple of inches of tape around your bit as a limiting "collar" so it will only go so far through the hole.


You get some of these type clips. https://www.securecableties.com/18-inch-uv-black-cable-clamp-100-pack (https://www.securecableties.com/18-inch-uv-black-cable-clamp-100-pack)


You have to size them properly for the diameter of the caps. 3/4"? 1"? Hopefully you don't have to buy 100 of them.


In every picture you'll ever see of those type of cable clamps, the flat side will be against a chassis or mounting surface and the loopy side goes around the cable bundle, up. You want to mount them upside down, flat side up and loopy side down. The clip goes around the cap and the mounting machine screw goes thru the hole you drilled in the parts board. If you are careful, you should be able to drill the hole(s), open up the cable clamp, slip it around the cap(s), and get the hardware thru the hole in the cable clamp and the parts board. A hemostat or curved needlenose is super helpful to get the hdwe aligned. You definitely want a flat washer in this picture because by the time you are using a cable clamp able to go around a 3/4" or 1" cap, the mounting hole will be too big even for 8-32.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 27, 2016, 03:46:08 pm
Ok I see what you're saying now. What if i do want to drill a hole in the chassis though? I ask because I may have an alternative mounting solution with parts on hand but id need an 8-32 thru hole in the chassis.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 27, 2016, 03:53:47 pm
Ok I see what you're saying now. What if i do want to drill a hole in the chassis though? I ask because I may have an alternative mounting solution with parts on hand but id need an 8-32 thru hole in the chassis.
You just have to be careful and watch what you're doing. Almost every scratch build amp I do requires some drilling after a lot of wiring has been done. Same with all the conversion projects I've done.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 27, 2016, 03:58:41 pm
You'll probably find that if you want to employ this scheme, you would have to drill the hole at a point that would be UNDERNEATH the parts board....necessitating its removal, and that would be a complete PITA with your wiring in place. Again, by the time you are using a cable clamp able to go around the cap, there is a significant offset between where you envision the cap [the center of the wire bundle if you were using it to hold a bundle of wires] and where the mounting screw would have to go. And people always forget to to take that into account. Or, perhaps you could drill the hole in the space between the pots, but there, one has to be careful (or countersink the screw-head) because that spot on the chassis will sit on top of the baffle board and possibly interfere with the chassis sliding in & out of the cabinet. And getting the hardware threaded onto the screw, behind the cap and at the bottom of the acute angle where the pots are would be very difficult.


Perhaps you can tell I've done this a time or two? My way is pretty simple.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 27, 2016, 04:07:43 pm
Agree with Sluckey, I've never built anything that did NOT require a few holes drilled long after I thought I was all done with the mechanical part of the build. If they are small holes, 6-32 or 8-32 clearance, no big deal. If they are big holes, you just have to be careful and hope you don't mash something on the far side of the hole when the drill or reamer breaks through.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 27, 2016, 05:08:15 pm
I have some of these zip tie bases
http://www.thorlabs.com/thorproduct.cfm?partnumber=CMS010 (http://www.thorlabs.com/thorproduct.cfm?partnumber=CMS010)
Which will hold a zip tie, and the hole would be directly under the caps. I'm thinking that will be super secure and the hole goes in an easily accessible location. Not that I don't like the P clip idea, id just rather use parts on hand.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 27, 2016, 05:39:28 pm
I have some of these zip tie bases
http://www.thorlabs.com/thorproduct.cfm?partnumber=CMS010 (http://www.thorlabs.com/thorproduct.cfm?partnumber=CMS010)
Which will hold a zip tie, and the hole would be directly under the caps. I'm thinking that will be super secure and the hole goes in an easily accessible location. Not that I don't like the P clip idea, id just rather use parts on hand.
That's perfect.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: h4ck.b0x7 on April 27, 2016, 06:42:31 pm
Slucky asked me to post some pictures. I can't stand the attachment size limit on here. All the pictures I take are super high quality and come out to like 4 MB each...

Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: h4ck.b0x7 on April 27, 2016, 06:43:36 pm
This is a non-empty message body, or is it?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Paul1453 on April 27, 2016, 07:18:11 pm
Even though the picture size thing is a little inconvenient for users, it is a reasonable restriction.

Doug's server storage space could be eaten up quickly if we all were able to post large attachments/files.

If he could keep up with the storage demand, he would also likely incur increased bandwidth usage charges from his service provider.

I had to get used to cropping and resizing my images to post here, myself.  :laugh:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 27, 2016, 07:26:31 pm
Just make darn sure your mounting screws are left-hand threaded.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 27, 2016, 08:56:48 pm
My favorite method for mounting off board components is an insulated standoff turret. Might be something you can use too. I usually have a few in all my stuff. Look at the filter caps in this pic link...

     http://sluckeyamps.com/RCA/RCA_07.JPG (http://sluckeyamps.com/RCA/RCA_07.JPG)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 27, 2016, 10:09:09 pm
Those are great. They are also fearsome expensive to buy for some reason.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 29, 2016, 07:34:33 am
I'm just about finished populating the turret board with components. I'll of course check things a few times, but it looks like I received an extra 0.047 µF capacitor and I'm short a 1 MOhm resistor. The resistor must have fallen off of my work bench or something, but for the life of me I can't find it. Should have ordered an extra of each...

I have some 1 Meg 1/4W 5% carbon film resistors on hand, can I safely substitute one of those in? And if so, where's the best place in the circiti? I noticed the Hoffman kit came with 1/2W 1% metal film resistors throughout, is that overkill or is the 1/2W power dissipation needed? According to Ohms law for a 1 Meg resistor I'd need 500V across to dissipate 1/4W, so that does seem possible in a tube amp.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 29, 2016, 08:01:44 am
Quote from: davegardner0
I have some 1 Meg 1/4W 5% carbon film resistors on hand, can I safely substitute one of those in? And if so, where's the best place in the circiti? I noticed the Hoffman kit came with 1/2W 1% metal film resistors throughout, is that overkill or is the 1/2W power dissipation needed?
1/4W can be used in some places. My first choice would be the 1M on the input jacks, but you already have those installed. Second choice would be R59 or R60 in the tremolo oscillator circuit.

1/2 watt was a very common size back in the '50 and '60s. They may be overkill in terms of actual power dissipation in most circuits, but they usually have a sufficient voltage rating for tube use. And they are sturdier than l'il 1/4 watters. 1/4W gained popularity when low voltage transistors took over.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 29, 2016, 08:05:07 am
Quote
but it looks like I received an extra 0.047 µF capacitor and I'm short a 1 MOhm resistor.
Just a crazy thought... Make sure you don't have a 1M on board in a position where a .047µF should be.   :icon_biggrin:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 29, 2016, 08:07:05 am
Quote
but it looks like I received an extra 0.047 µF capacitor and I'm short a 1 MOhm resistor.
Just a crazy thought... Make sure you don't have a 1M on board in a position where a .047µF should be.   :icon_biggrin:

Haha yeah I thought of that, hence the "I'll check things over a few times" plan  :w2: But, the schematic and PDF BOMs only have 3 x 0.047 uF caps and the kit page in the store has qyt = 4 so I think I'm correct there. The schematic, BOM, and web store all have 7 1 Meg resistors and I seem to only have 6 in total.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: HotBluePlates on April 29, 2016, 11:52:34 am
... I can't stand the attachment size limit on here. All the pictures I take are super high quality and come out to like 4 MB each...

There are a number of picture-hosting sites. You could also upload your pictures there (of any size you prefer) and simply post a link here...
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 29, 2016, 12:34:09 pm
... I can't stand the attachment size limit on here. All the pictures I take are super high quality and come out to like 4 MB each...

There are a number of picture-hosting sites. You could also upload your pictures there (of any size you prefer) and simply post a link here...

That's what I've been doing throughout, not too much effort.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 29, 2016, 05:29:06 pm
I'm thinking ahead a few steps to the first power-up of the amp and I'd like to get some opinions on how to best go about it. I see on the Hoffman installation instructions (http://el34world.com/Hoffman/instructions.htm (http://el34world.com/Hoffman/instructions.htm)) that after checking the circuit the amp should be first powered up without tubes to check the voltages on the various tube pins. Totally makes sense to me. However the article doesn't say what voltages are acceptable for a given tube in a given amp.

What sort of voltages should I be looking for on the different tubes/pins for this particular amp?

Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Paul1453 on April 29, 2016, 08:55:31 pm
When you power up without tubes your voltages will be high, hopefully not above your ecap's rating though.

Also without any load on the PS in many circuits you may find your B+ reading at every PS node, that is OK.

Then you want to check the pins on your sockets.
You should have your heater voltage on the corresponding pins of every socket.
Like for 6V6's pin 2 to 7 should read 6.3VAC or slightly higher unloaded.
12AX7s pins 4 to 9 and 5 to 9 should have that too.
Then the plate and screen pins on the output tubes should show your B+ referenced to ground.
The plates of your preamp tubes may also show B+ referenced to GND.
As long as you have some voltage readings on those plates they should work.
If you have a fixed bias circuit make sure you have adjustable negative voltage measured to Gnd on those pins.
Set your fixed bias reading at the high end of your - voltage range.
That should keep your output tubes from red plating at startup.

Then when you power up with the tubes in you want to see the correct voltages at each PS node.
You can then double check your preamp plates, which should now read their correct voltage referenced to ground.
Then I adjust the fixed bias voltage to the desired level.

I do those things before I try playing the amp.
Any voltage discrepancies should be addressed before you try playing.  :icon_biggrin:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 30, 2016, 09:07:52 am
Then when you power up with the tubes in you want to see the correct voltages at each PS node.
You can then double check your preamp plates, which should now read their correct voltage referenced to ground.
Then I adjust the fixed bias voltage to the desired level.

Thanks for the info. By "PS node" you mean the "A", "B", "C", "D" points on the schematic? Also what would be the correct voltages on those and also on the preamp plates?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 30, 2016, 11:08:58 am
Finished the components, wired up the pots, and wired up the preamp and chassis grounds. I think all that's left are the heater wires and checking the circuit!  :icon_biggrin:
(in progress)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160427_181933_zps3cjo6wyo.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160427_181933_zps3cjo6wyo.jpg.html)
(done)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115251_zps37zlhpqq.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115251_zps37zlhpqq.jpg.html)
The new cap mount worked great:
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115327_zpsqu0mybry.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115327_zpsqu0mybry.jpg.html)
Chassis ground for the power supply and power amp:
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115408_zpshceubjrn.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115408_zpshceubjrn.jpg.html)

(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115424_zpsw3uxwuvz.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115424_zpsw3uxwuvz.jpg.html)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115429_zps198dyd2o.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115429_zps198dyd2o.jpg.html)
Pots
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115443_zpsletm3t96.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115443_zpsletm3t96.jpg.html)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115439_zpsezwoslzi.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_115439_zpsezwoslzi.jpg.html)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Willabe on April 30, 2016, 01:30:26 pm
You need 1 of these, a light bulb limiter for 1st turn on, just in case there's a short.

http://sluckeyamps.com/misc/Amp_Scrapbook.pdf (http://sluckeyamps.com/misc/Amp_Scrapbook.pdf)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 30, 2016, 01:37:36 pm
Heater wires added, I think I'm pretty much done. Time to take a break and then check everything over
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_143009_zpsdozbfbym.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_143009_zpsdozbfbym.jpg.html)

(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_143012_zps8kqr4hu2.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_143012_zps8kqr4hu2.jpg.html)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on April 30, 2016, 01:53:59 pm
Well I must say, your innards look about 10x better than I imagined they would when you first started this thread. Very good!
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on April 30, 2016, 02:19:08 pm
I think the footswitch jack is not wired correctly. You have the black wire from the reverb tranny connected to a hot terminal. That black wire needs to go to a ground lug on the reverb send jack. Then put a wire from the tremolo circuit to the FS jack terminal that you just removed the reverb tranny black wire from.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 30, 2016, 02:56:57 pm
I think the footswitch jack is not wired correctly. You have the black wire from the reverb tranny connected to a hot terminal. That black wire needs to go to a ground lug on the reverb send jack. Then put a wire from the tremolo circuit to the FS jack terminal that you just removed the reverb tranny black wire from.

I definitely see what you're saying. Good catch!
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on April 30, 2016, 02:58:21 pm
Then when you power up with the tubes in you want to see the correct voltages at each PS node.
You can then double check your preamp plates, which should now read their correct voltage referenced to ground.
Then I adjust the fixed bias voltage to the desired level.

Thanks for the info. By "PS node" you mean the "A", "B", "C", "D" points on the schematic? Also what would be the correct voltages on those and also on the preamp plates?

Anybody have this info on the expected voltages? Can I look them up somewhere or calculate them?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Willabe on April 30, 2016, 05:10:35 pm
If the re-built amp still has the reissue PT then it should be just like the reissue.

Do a search for the Fender reissue schematic.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: h4ck.b0x7 on April 30, 2016, 06:41:35 pm
You need 1 of these, a light bulb limiter for 1st turn on, just in case there's a short.

http://sluckeyamps.com/misc/Amp_Scrapbook.pdf (http://sluckeyamps.com/misc/Amp_Scrapbook.pdf)

I was just looking at this and I'm interested in building the "buckaroo". Do you or Sluckey have a recommendation for a replacement for the RS 273-1511 tranny? They don't seem to be available.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on April 30, 2016, 07:17:25 pm
Then when you power up with the tubes in you want to see the correct voltages at each PS node.
You can then double check your preamp plates, which should now read their correct voltage referenced to ground.
Then I adjust the fixed bias voltage to the desired level.

Thanks for the info. By "PS node" you mean the "A", "B", "C", "D" points on the schematic? Also what would be the correct voltages on those and also on the preamp plates?

Anybody have this info on the expected voltages? Can I look them up somewhere or calculate them?
If you pull up the Deluxe Reverb schematic in Doug's schematic library the voltages are shown for each tube.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: drew on April 30, 2016, 10:33:27 pm
Man, these black Hoffman boards look so much better than the green snot ones.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 01, 2016, 10:34:11 am
Well after checking all of my wiring I successfully powered up the amp today!  :icon_biggrin: :icon_biggrin: :icon_biggrin:

So far so good, it sounds really good. The tone is awesome, I forgot how much I like a blackface clean tone! And the biasing went smoothly, I was able to hit 25 mA.

The one thing that seems not quite right is the amount of hum, which is more than I expected. Especially when I turn the reverb on/up, sounds like a mains hum that comes into the signal. The amp is entirely playable and the hum is nowhere near as loud as the guitar, but still it seems a little more than it should be. What could that be caused by? If I had to guess I'd say the heater wires, I had a tough time getting them in and positioned correctly. There are wires on the tube sockets for the reverb tubes that cross over the middle of the tubes, and I have a sneaking suspicion I continued the twisted pair too close to the tubes, and thus the heater wires are close to the crossing over wires.

The other thing is that the preamp tubes are original "Fender" brand, probably came with the amp. I have no idea how old the amp is so I'm thinking new tubes are in order...

Does that sound reasonable? Anything else obvious I could check?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on May 01, 2016, 11:00:56 am
Reverb hum seems to be a common problem in the Fender reverb circuits these days. Unplug the RCA cables that connect to the reverb tank. Still got hum with the reverb pot turned up? If so, the problem is in the reverb recovery circuit (V4). Try several different tubes. If no help, look at the grounding for the recovery stage and the RCA connectors. Some have had good luck with isolating the return jack from chassis and grounding it to the same place that V4 cathode resistors are grounded on the board. There should be a 220K resistor mounted directly on the reverb return jack. Since you used the same mounting as the original DRRI jacks, we can't see that resistor. Is it there?

Did you fix the footswitch problem? I ask because the reverb transformer secondary (black wire) was not grounded.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 01, 2016, 11:08:01 am
Reverb hum seems to be a common problem in the Fender reverb circuits these days. Unplug the RCA cables that connect to the reverb tank. Still got hum with the reverb pot turned up? If so, the problem is in the reverb recovery circuit (V4). Try several different tubes. If no help, look at the grounding for the recovery stage and the RCA connectors. Some have had good luck with isolating the return jack from chassis and grounding it to the same place that V4 cathode resistors are grounded on the board. There should be a 220K resistor mounted directly on the reverb return jack. Since you used the same mounting as the original DRRI jacks, we can't see that resistor. Is it there?

Did you fix the footswitch problem? I ask because the reverb transformer secondary (black wire) was not grounded.


Ok good thoughts I'll try out disconnecting the tank and pulling the tube. I did rewire the footswitch jack (good catch!). And I do have the 220k ground resistor, couldn't fit it on the rca return jack because of the board so I put it on the footswitch jack which is in parallel. So it's grounded to the sleeve of that TRS jack.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Paul1453 on May 02, 2016, 03:55:02 pm
Nothing critically important, but I noticed on your input jack you used a red wire for the Gnd connection to the board.

I like to use red wire on wires carrying power, and black or green wires for Gnd wires.

This helps me easily identify the powered and grounded wires.   :icon_biggrin:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 02, 2016, 04:12:15 pm
Nothing critically important, but I noticed on your input jack you used a red wire for the Gnd connection to the board.

I like to use red wire on wires carrying power, and black or green wires for Gnd wires.

This helps me easily identify the powered and grounded wires.   :icon_biggrin:

That's what I was going for but I ran out of black wire  :w2:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Paul1453 on May 02, 2016, 04:26:25 pm
Depending on where the Gnd wire runs, I might even use the thick bare copper wire.   :w2:

Like on the pot lugs that connect to the Gnd bus, I tend to use the thick bare wire there.

That bare wire is also easily recognized as a Gnd wire.   :laugh:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 10, 2016, 08:24:40 pm
Well....I guess working on / building amps can be frustrating sometimes...

A little background: when I got this amp it had a really bad hum, which I chased all over the PCB but wasn't able to eliminate. In working on the amp the PCB started to fall apart which was my initial motivation for converting the amp to a turret board. You can read all about my failed troubleshooting here: http://www.thegearpage.net/board/index.php?threads/buzzing-fender-deluxe-reverb-reissue.1655251/ (http://www.thegearpage.net/board/index.php?threads/buzzing-fender-deluxe-reverb-reissue.1655251/)

I thought in addition to vastly improving the quality of the amp, I was sure to replace whichever component was humming (since I was replacing pretty much everything).

Well, guess what the amp did the last few days when I turned it on. It started out as a hum for only a few seconds when I took the amp off standby, but now it's doing it at random, about 50% of the time.
 :BangHead: :BangHead: :BangHead: :BangHead: :BangHead:

On a positive note, I can count on one hand the "original" components that are still left.
-Power Transformer
-Output Transformer
-Choke
-Reverb Transformer
-Power Cord
-Pilot Light
(I could be forgetting something)

Could one of these have a ground off somewhere?? Maybe that ground tap on the power transformer? I haven't done any real troubleshooting yet (pulling tubes, etc) although I did receive the new set of tubes, which I put in and rebiased.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Paul1453 on May 10, 2016, 08:43:18 pm
Random/intermittent problems are often connection issues.

Bad/cold/cool solder joints, loose wire/component, cracked or damaged component.

Problem is they are also a bitch to find.

It never seems to happen when you are in there poking around ready to find it.
But as soon as you button it back up and try to play, it's back.  :sad2:
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 12, 2016, 10:55:44 am
I got some "topic reply notification" emails this morning but don't see any replies since Paul's from the other day???

Either way, I'm fairly confident on my board construction/soldering/etc. and I checked the circuit after assembly. Of course there still could be a faulty connection causing intermittent ground hums. However the fact that this issue is literally exactly the same as before the amp's rebuild has me really suspicious about one of the components I didn't replace.

So what do you guys think about a ground being off in one of the transformers (maybe the PT center ground tap)? Is that something that could cause this hum? And if so, could I open up the PT and fix it or is it dead?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on May 12, 2016, 11:14:48 am
Quote
I got some "topic reply notification" emails this morning but don't see any replies since Paul's from the other day???
I made a reply this morning and as soon as I posted I realized I had made the same reply earlier. So I deleted my new post but apparently even though the post had only been live for a couple minutes, that was long enough to trigger the email notification.

Quote
So what do you guys think about a ground being off in one of the transformers (maybe the PT center ground tap)? Is that something that could cause this hum? And if so, could I open up the PT and fix it or is it dead?
If the PT center tap was broken you would have no B+ and the amp would be completely silent. Do you have the heater wires connected to the board in order to use the 100Ω artificial center tap?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 12, 2016, 11:17:02 am
Quote
I got some "topic reply notification" emails this morning but don't see any replies since Paul's from the other day???
I made a reply this morning and as soon as I posted I realized I had made the same reply earlier. So I deleted my new post but apparently even though the post had only been live for a couple minutes, that was long enough to trigger the email notification.

Quote
So what do you guys think about a ground being off in one of the transformers (maybe the PT center ground tap)? Is that something that could cause this hum? And if so, could I open up the PT and fix it or is it dead?
If the PT center tap was broken you would have no B+ and the amp would be completely silent. Do you have the heater wires connected to the board in order to use the 100Ω artificial center tap?

Ooh that makes sense as far as the email notification!

Yes, I do have the heaters connected all in parallel and also connected in parallel to the two 100 ohm resistors.

What about the ground on the reverb transformer?

Or....what if there was some corrosion on that chassis grounding screw for the power amp ground? Maybe that connection isn't too good?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on May 12, 2016, 12:57:30 pm
What all is humming? Everything? Normal channel only? VIB channel only? VIB channel only when reverb is turned up? Divide and conquer...

Remove all tubes except power tubes, rectifier, and PI (12AT7). Does it hum? If so, the problem is in the power amp or power supply. If not, the power amp is clean. Now plug in the normal channel tube only (probably V1). Does it hum? If so, problem is in V1 circuit. If not, normal channel preamp is OK. Next, plug in VIB preamp tube V2. Does it hum? If so, problem is in V2 circuit. Next, plug in reverb recovery tube V4. Does it hum? If so, problem is in V4 circuit. Half of V4 is the reverb recovery amp and the other half is the wet/dry mixer amp.

Does the above help you narrow it down a bit?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 12, 2016, 01:37:26 pm
What all is humming? Everything? Normal channel only? VIB channel only? VIB channel only when reverb is turned up? Divide and conquer...

Remove all tubes except power tubes, rectifier, and PI (12AT7). Does it hum? If so, the problem is in the power amp or power supply. If not, the power amp is clean. Now plug in the normal channel tube only (probably V1). Does it hum? If so, problem is in V1 circuit. If not, normal channel preamp is OK. Next, plug in VIB preamp tube V2. Does it hum? If so, problem is in V2 circuit. Next, plug in reverb recovery tube V4. Does it hum? If so, problem is in V4 circuit. Half of V4 is the reverb recovery amp and the other half is the wet/dry mixer amp.

Does the above help you narrow it down a bit?

Next time the amplifier is humming I'll try this line of troubleshooting, seems pretty straightforward to narrow down the issue. The only tough part will be catching the amp humming consistently for long enough. Sometimes it does it for 30 seconds and then won't do it for a while. Either way when I can I'll do this troubleshooting and report back with my results...

One question, will channel 2 work with V2 and V6 only? Don't I also need V4 for the vibrato channel to work at all?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on May 12, 2016, 02:05:55 pm
Quote
One question, will channel 2 work with V2 and V6 only? Don't I also need V4 for the vibrato channel to work at all?
V4 must also be in the circuit for the VIB channel to work. But I'm not interested in hearing a guitar thru the amp. You already said the amp works fine. I'm just trying to find out where the hum is coming from. In the troubleshooting flowchart above, you do need to plug in V4 BEFORE you plug in V2.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 12, 2016, 02:29:44 pm
Quote
One question, will channel 2 work with V2 and V6 only? Don't I also need V4 for the vibrato channel to work at all?
V4 must also be in the circuit for the VIB channel to work. But I'm not interested in hearing a guitar thru the amp. You already said the amp works fine. I'm just trying to find out where the hum is coming from. In the troubleshooting flowchart above, you do need to plug in V4 BEFORE you plug in V2.

Ok understood!
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: Mike_J on May 12, 2016, 08:04:57 pm
I would suspect the heater wires are not balanced if not for the intermittent nature of your problem. I put a humdinger pot and DC voltage on top of the heater AC wires by injecting it at the wiper of the humdinger pot. Can dial out all the hum with the pot. The humdinger pot is a 250 ohm five watt wirewound. You could try purchasing one to replace the 100 ohm resistors and run the wiper to ground. Wouldn't need to install it permanently until you find that it works to cure your problem. Just one possibility I thought of. Sluckey would know if it would be worth trying.


Thanks
Mike
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 16, 2016, 07:11:16 am
I was able to do some troubleshooting yesterday. Lately the amp has been humming, but pretty infrequently, which makes catching it difficult. Sometimes it will randomly hum for maybe 20 seconds and then stop, and some times it just "clicks" every few seconds. The clicking sounds like 1 or 2 cycles of the hum. I was able to catch some of the humming on video:

!Hum (http://www.youtube.com/watch?v=e3ZYI5hj-6s
#)

Next I tried pulling certain tubes like was recommended and then listening for hum. Since the amp doesn't hum all the time it's possible to get a false negative here - the amp just happened to not hum in the 30 minutes or so that I had a certain tube configuration in. However it if hums with a certain tube configuration there's no disputing that! So here are my results so far:
V6, power tubes, rectifier: No hum
V1, V6,  power tubes, rectifier: Hum!
V2, V4, V6,  power tubes, rectifier: Hum!

Next I want to try out V6 + power tubes config more, since I heard hum through both preamp channels. Then I'll move on to the reverb circuit. Is V4 + V6 + power tubes also something worth checking?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 17, 2016, 10:53:04 am
Tried out the Deluxe last night with a full band, and man does it sound good! It really cuts through nicely. Of course after 4 songs the buzz/hum started so I had to switch to a different amp but while it worked it was amazing!

I will continue with the tube-pulling tests tonight...
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: eleventeen on May 17, 2016, 12:08:56 pm
Have you seen if you can start the odd noise by tapping on a/the tubes? Maybe a smallish screwdriver handle.


Sometimes a tube can go microphonic but does so in a "resonant" way where the speaker-driven vibration of the cabinet induces the microphonic and then that gets amplified in a sort of feedback loop. Clue: Did this ever happen when the chassis was outside the cabinet?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 17, 2016, 12:40:24 pm
Have you seen if you can start the odd noise by tapping on a/the tubes? Maybe a smallish screwdriver handle.


Sometimes a tube can go microphonic but does so in a "resonant" way where the speaker-driven vibration of the cabinet induces the microphonic and then that gets amplified in a sort of feedback loop. Clue: Did this ever happen when the chassis was outside the cabinet?

Tapping on the tubes doesn't seem to do anything. Back when the amp still had the PCBs (and it had the EXACT same issue) the issue did happen quite a few times on the bench outside of the chassis. I couldn't get it to go away by moving any wires, tapping on anything, etc...
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on May 17, 2016, 02:25:09 pm
Quote
Back when the amp still had the PCBs (and it had the EXACT same issue)
Sounds like you may have to consider the parts that are still original as the culprit.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 17, 2016, 03:40:31 pm
Quote
Back when the amp still had the PCBs (and it had the EXACT same issue)
Sounds like you may have to consider the parts that are still original as the culprit.

Thinking about it a little further, in the video above I got hum through BOTH channels and BOTH volume controls affected the level of the hum. So does that mean the issue is in the power supply to the preamp? Maybe the low voltage secondary coil has an intermittent short to the high voltage secondary coil? I noticed that one of the wires on the low voltage coil goes straight through the rectifier tube so if there were actually in that wire it wouldn't necessarily be rectified, right?

Has anyone successfully dissected a power transformer to look for shorts or would I not be able to get it back together?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on May 17, 2016, 04:24:39 pm
Quote
I noticed that one of the wires on the low voltage coil goes straight through the rectifier tube so if there were actually in that wire it wouldn't necessarily be rectified, right?
I don't understand what you are saying. Please explain.

Quote
Has anyone successfully dissected a power transformer to look for shorts or would I not be able to get it back together?
There is no bell cover on the bottom of your PT so you can already see everything you need to see.

Are you using the same tubes since you rebuilt? Same sockets?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 18, 2016, 07:59:28 am
Quote
I noticed that one of the wires on the low voltage coil goes straight through the rectifier tube so if there were actually in that wire it wouldn't necessarily be rectified, right?
I don't understand what you are saying. Please explain.

Ok I'll admit I don't fully understand the internal wiring of the rectifier tube so my theory might make sense but here goes:
According to page 4 of the layout: http://el34world.com/Hoffman/files/Hoffman_AB763_2.pdf (http://el34world.com/Hoffman/files/Hoffman_AB763_2.pdf)
The power transformer has a red secondary coil, a yellow one, and a green one. The red coil is rectified through the tube. But the yellow coil connects directly to pin 8 (which is the "output" of the tube, right?). So, what if red has an intermittent short to yellow inside the transformer? Then a high-voltage AC signal could be reaching pin 8 of the rectifier tube, and thus going into the amp. I'm guessing it would be too much for the filter caps to smooth out on their own.

Again this is all just a theory so let me know if it doesn't make sense. I'm just trying to think of what could cause intermittent on/off humming on BOTH preamp channels that is affected by BOTH preamp volume controls. Also I'm trying to think of which of the original components still remaining could cause this.

Quote
Has anyone successfully dissected a power transformer to look for shorts or would I not be able to get it back together?
There is no bell cover on the bottom of your PT so you can already see everything you need to see.

Are you using the same tubes since you rebuilt? Same sockets?

I have all brand new tubes and new tube sockets.

I see a metal cover on the bottom of the transformer, is that what you're referring to? (looks like the photo below) The top of the transformer just shows a bunch of wires sticking out. I'm assuming all 3 coils are wound together on the secondary side, though? So if there was an issue with the wire's insulation...
(http://www.angela.com/images/products/detail/Fender041316PowerTrans.jpg)
(http://i111.photobucket.com/albums/n143/xg5a/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_143012_zps8kqr4hu2.jpg) (http://s111.photobucket.com/user/xg5a/media/Fender%20Deluxe%20Reverb%20Reissue%20PTP%20Conversion/20160430_143012_zps8kqr4hu2.jpg.html)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: mresistor on May 18, 2016, 09:25:05 am
Pardon my interjection - but that sounds like a high voltage arc. If it were my amp I would hook the chassis up on the bench circuit side up and fire it up at night and turn off the lights to check for arcing. If no visible arcing anywhere I would be inclined to think the power transformer has something going on internally.
Additionally as Sluckey has stated if it did this before then it would be logical to think that one of the original parts is causing it, and the PT is one of them.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on May 18, 2016, 11:02:17 am
Pardon my interjection - but that sounds like a high voltage arc. If it were my amp I would hook the chassis up on the bench circuit side up and fire it up at night and turn off the lights to check for arcing. If no visible arcing anywhere I would be inclined to think the power transformer has something going on internally.
Additionally as Sluckey has stated if it did this before then it would be logical to think that one of the original parts is causing it, and the PT is one of them.

The arcing thought is a good one. My bench is currently occupied with a bass finishing project and I don't think it's safe to fire up the amp out of the cab anywhere else. But when I'm able to I'll try out the "in the dark" idea. I can imagine something arcing in the power transformer, for instance... And even though I had it on the bench and turned on plenty of times I never turned out the lights. Good thinking!
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: mresistor on May 18, 2016, 03:28:39 pm
The chassis needs to be out of the cab, upside down and a load hooked up to the speaker jack. I use a spare 8 ohm Jensen 12" in it's shipping box with a cable and connector on it for my load when testing amps on the bench. Your load could be better. Also you can use the speaker that is in the cabinet if you have room on your bench, to set the cabinet alongside the chassis that is out and upside down resting on it s transformers.
The arcing sound I have heard before in radar systems.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on June 08, 2016, 10:58:58 am
So I haven't been able to work on the amp too much lately but I thought I'd give an update on the troubleshooting. My workbench has been occupied with a bass guitar finishing/build but a few days ago I got the chassis set up to run outside of the cab, to check for any arcing visible around the power transformer. Unfortunately I haven't been able to "catch" the amp misbehaving yet (figures, right?). However based on how tightly built the PT is, it doesn't seem to be certain that I'd see anything even if that's what is happening. Therefore I'm thinking of just buying a new power transformer since it seems likely to be the culprit.

So, do you guys have a good source for a power transformer that will fit in the DR Reissue chassis? Most I see for sale online are for the original amps and they have a note saying the transformers won't fit in the reissue. Of course the wiring is correct but I guess the square hole / screw locations won't line up.



p.s. slightly off topic but here's what's been occupying the workbench in the mean time. It's an aniline dye burst finish with french polish clear coat over the top. Almost done!
(http://i111.photobucket.com/albums/n143/xg5a/Bass%20Build%20-%20Warmoth%20SSB/20160607_212630_zps1jgc61mu.jpg) (http://s111.photobucket.com/user/xg5a/media/Bass%20Build%20-%20Warmoth%20SSB/20160607_212630_zps1jgc61mu.jpg.html)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on June 08, 2016, 11:32:19 am
Mercury Magnetics has a 'drop-in' replacement PT for the Deluxe Reverb Reissue, part number FDR-PRI. I have one in my amp. Kinda pricey. Here's a link...

     http://www.tedweber.com/fdr-pri (http://www.tedweber.com/fdr-pri)

     http://www.mercurymagnetics.com/pages/catalog/manufacturers/MM_fenderA-D.htm#Deluxe_ (http://www.mercurymagnetics.com/pages/catalog/manufacturers/MM_fenderA-D.htm#Deluxe_)
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on June 09, 2016, 10:41:34 am
Mercury Magnetics has a 'drop-in' replacement PT for the Deluxe Reverb Reissue, part number FDR-PRI. I have one in my amp. Kinda pricey. Here's a link...

     http://www.tedweber.com/fdr-pri (http://www.tedweber.com/fdr-pri)

     http://www.mercurymagnetics.com/pages/catalog/manufacturers/MM_fenderA-D.htm#Deluxe_ (http://www.mercurymagnetics.com/pages/catalog/manufacturers/MM_fenderA-D.htm#Deluxe_)

Wow definitely pricey. Are they an "upgrade" though? Maybe less voltage sag at high volumes?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on July 05, 2016, 08:24:09 am
I found what looks to be a drop-in replacement for the DRRI power transformer here:
http://www.angela.com/fenderdeluxereverbpowertransformer.aspx (http://www.angela.com/fenderdeluxereverbpowertransformer.aspx)

It's on order, so hopefully it fixes my hum issues!I'll post an update once it's installed...
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on July 21, 2016, 05:12:43 pm
Ok so an update on my amp...it's been a while but I got the new power transformer installed. So far, no issues! We'll see if it returns, fingers crossed!!

I mentioned a few posts ago, right when I first powered up the amp, I'm getting some hum that increases as I turn up the reverb, and it was suggested that I isolate the RCA reverb jacks from the chassis to try and fix this. I'm thinking I can move the jacks from under the board to the back of the chassis (actually leaving the old jacks in place and installing new ones). First I'll try disconnecting the reverb tank and/or pulling V4 to see if the hum goes away, as was suggested.

On another note, the vibrato footswitch seems to be not working quite right, the function is reversed. By this I mean that with no footswitch plugged in, or the switch in and the switch set so that it breaks the tip-sleeve circuit, the vibrato functions. This is backwards to how the amp used to be before I rebuilt it. Is the Hoffman vibrato design backwards, or have I wired something wrong? Additionally I get a medium volume "pop" when I turn the vibrato off, not sure if that's normal?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on July 21, 2016, 05:28:18 pm
The trem footswitch is working properly. Hoffman's circuit uses an older style trem circuit that operates quite differently from a full blooded AB763 amp. You may notice that the trem works on the normal channel also.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on July 21, 2016, 07:13:41 pm
The trem footswitch is working properly. Hoffman's circuit uses an older style trem circuit that operates quite differently from a full blooded AB763 amp. You may notice that the trem works on the normal channel also.

Ah that makes a lot more sense...

One other thing I noticed is that, at least on the vibrato channel the volume control is a little weird. There is no sound up to about 2.5, then the amp gets loud pretty fast. Is that normal?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: sluckey on July 21, 2016, 07:47:10 pm
Not normal. Could be a weird pot. Swap between channels to confirm.
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on August 01, 2016, 04:17:56 pm
Haven't had a chance to swap out the vibrato channel volume pot yet, but I noticed a different "issue" when the amp is cranked. On the vibrato channel only, I seem to get a harsh buzzing overtone when digging in on notes. As the note decays, the overtone stops abruptly. It seems to happen only above a certain level which can be dictated by guitar volume or pick attack. It happens with both reverb and vibrato turned off using the footswitch. I tried swapping out V2 and V5 with new tubes but that didn't help. I also tried running the amp into a 4x12 cab instead of the internal speaker and the issue was the same.

Here's a video where you can hear the issue - I have the amp set at 9 on the volume:
video (http://youtu.be/3IF8ftiAibo)

So is this normal? Have you guys run into this before?
Title: Re: Fender Deluxe Reverb Reissue Hoffman Board Conversion - The Basics
Post by: davegardner0 on October 12, 2016, 01:13:58 pm
Anybody have any thoughts on the nasty overtone I asked about in my last post? I bought an attenuator and confirmed yesterday that the amp does the same thing when attenuated. Along with the evidence that the overtone is speaker-independent, it would seem it's inherent to the amp itself. One thing I did noticed is that if I turn the bass control down to 0 the problem goes away. Does this mean I should tweak something in my tone stack or coupling caps? (and if so, where do I start?) And, is this normal for the deluxe reverb.

I can make a better video now that I can replicate the problem at reasonable volumes (thanks to the attenuator). Would that be helpful in diagnosing?

Thanks!!