While biasing a pair of KT90EH power tubes, I found a big discrepancy between the shunt method and the 1 ohm cathode resistor method. With 477vdc plate voltage, I read 54 mA shunt and 70mA resistor. ...
You measured
precisely 0.070v across the 1Ω resistor? Not 0.069v? Not 0.07v and the meter lacks resolution for an extra digit?
Now how about that 1Ω resistor? Is it
precisely 1Ω and not 1.2Ω? Not 0.89Ω? Can your meter resolve that? (I know mine cannot)
There's room here for a few-millivolt error measuring across the "1Ω" resistor, from maybe several sources. And we haven't thought too hard about your meter's accuracy & calibration.
... I read ... 70mA resistor. Measured 8v drop across screen so minus that I still have 62mA. That’s still a 8mA difference between the 2. ...
The screen resistors are
precisely 1000 ohms? I'd be amazed if they were exactly on-value.
No rounding here of the number to get 8 volts? Is it "8 volts" on a scale that goes to 100v? (in which case, the meter is rounding digits without your awareness)
While biasing a pair of KT90EH power tubes, I found a big discrepancy between the shunt method and the 1 ohm cathode resistor method. With 477vdc plate voltage, I read 54 mA shunt ...
Resistance of the winding can change from hot to cold. I didn't believe how much until I measured the resistance of some pickups, then put them in the freezer for a few minutes & re-checked.
I don't know a good method of checking the resistance of the OT winding while hot, except perhaps having an IR thermometer & a hair dryer, heating the OT to some temp and checking the resistance. This CANNOT be done with the winding energized, as it risks meter-damage.
I don't have a good sense of the proportion of any of the possible error-sources I've mentioned above, but there's plenty of places for error to creep in.