As I said: its intermittant. I have tested OTs in the past by eliminating everything else as I cant measure it under load conditions (as you know).
But, I did do a quick assessment with my VOM: with tubes out measure Ohms plate to ground, then Ohms plate-to-plate. I did not disconnect the center tap. I did not check the secondaries and primaries against each other: I was looking for a smoking gun and have not dove into it that deep.
I rewired his wronly wired cabinet for him, instructed him on proper loading for the amp, replaced & biased the tubes (KT77s) to a calculated 18 watts for each tube, and tested it for an hour (and rechecked everything).
I told him to contact me if he got any more problems and we would check his OT. There is just not a whole lot that can be going on, as the amplifier checks out fine everywhere else.
My question was I have never observed a OT 'on its way out' - only OTs that were fried or not functional. The last bad OT I fixed was for a 10 year old Peavey blues Junior copy that had very little output (like a mini AM radio sound). Replacing the OT and checking everything (for possible causes of the blown OT) resulted in everything checking out.
The complaint after running the amp at his 'creative loading' was volume drops on occasion (and one occurance of a burned smell that did not eminate from the tubes or board).
I have learned in 10 years or so fixing amps (and 20 years in Info Tech) that users will tell you a story of what happened that leaves them out of the cause (more often than not) and you almost everytime have to start from scratch in diagnosing problems.
