I ended up using a different color laserjet printer and it worked beautifully. Kinkos' must be too indurstrial or something making it run too hot? Thanks for suggestions FYL.
Thank you tubenit for the great looking work and idea. I read and saw your and geezer's stuff in another thread and it looks terrific! However, I have invested time in learning the inkscape program with the idea of using the waterslide decal stock - which I also had purchased, so I wanted to see this through initially. The main reason also is that besides the decal being super easy to apply (I did my first one last night) I also want to use the same technique on my amplifier faceplates. NONE of my amps at this time have any kind of labeling on them! But now, that's all about the change. Inkscape is a terrific free program. There's a bit of learning curve but it's so versitile for many uses I'm glad I've started using it. Scale-able graphics do not pixillate like bitmap images, and it can be used for logos, business cards, websites, etc... and once the initial hard work is done creating something, it is super easy to modify or re-use for other things. The clear decal allows the underneath painting or graphics to show through but without the air bubbles you might otherwise get using typical label makers (great with my hammertone paints I like to use). There's a white decal stock also and once these are applied, the decals slide around so easily you can position them exactly where you want making application very precise with a professional look. You still have to protect with clear coats but that's it. The process ends up being only a couple of steps and very fast in the end.
I have watched various tutorial vids which is what got me started on this path. I also have seen a few etching vids which uses some of the same graphics and that option looks like a fun thing to try in the future as well. Simply print out on different stock, iron onto enclosure, and etch away.