I love to see what others come up with when rebuilding CHB series Bogens--- i've re-done many, many of them in many different ways.
Too bad your orig OT was no good---- usually these CHB35A OT's are good sounding units -- CHB35A iron with 7868, 6L6GC, or EL34 output tubes usually provides a good amount of volume.
I'm considering using a CHB35A PT/OT set I have on hand to build a moderately gain enhanced non-MV Marshall circuit for one of my customers------ he bought a 25 watt JCM 800 build (#34 Mod) head w/JJ 6V6S and a 50 watt 2204-type build (circuit tweaked for smoother treb response and slightly de-gained)-------- he says that the 25 watter doesn't have enough headroom with his band and that the 50 watter sounds great but is too loud when he dials it in for the tone he likes.
Both of these heads have Lar/Mar PPIMV's but he doesn't like to use them---- but he does like Resonance controls (in another amp i built)---both heads also have Metro Zero Loss FX loops (he likes to use rack effects in the loop).
This guy is a very good player but is particular about exactly what he likes in an amp----- we tried progressively adding preamp gain and NFB tweaks to the 50 watter but he likes the headroom, and very good ability to clean up with guitar vol pot, rather than earlier preamp break-up------ he much prefers power stage distortion over preamp distortion-- the 50 watter is a very loud amp when cranked up (pretty much how he uses any amp--- he likes the power stage "working")--it's interesting working with him and he has bought several of my amps over the last yr or so----i've offered to take the 25 watter back, in trade, but he doesn't want to give it up.
So......... the "in between" 7868/7591 19 watt dissipation output tube with similar-sized iron seems to be the way to go here------ I've tried to limit my builds to more common tube types but, in this case, I'll be using EH 7868's because i have them on hand.
Or i could go with JJ 6V6S x 4 with a different transformer set and scrap the CHB35A iron and 7868 x 2 idea.
Desisions, decisions....................................any other ideas ?............................gldtp99