Silverfox,
All hand jig with ceramic tiles for grinding. Lapping was a bear on the fingers. I got lucky but I also had a lot of help - my cousin builds and markets his own Dobs. I used the matching ronchi test to verify shape. Used a solid tube, F5 so it was right at 6' tall. I'm not a big open frame fan because of the dew. I like solid tubes, nice quiet air inside. Mirror and mirror cell weighed about 50+lbs. I had more money in the 2" eyepieces than the mirror by far. It was a great light bucket with terrific deep space views. Nowadays you can get a nice 12" Dob for $600 minus eyepieces - that is a heck of a deal (Zymol, Zhumel, Zhyman - I cant remember). I would buy if I ever got into it again, that's a lot of work. I'm glad I did it, did I mention that it's a lot of work! Well, you know that! You did some very fine work there!
Prices have really come down. You can get a smaller reflector with computer positioning and tracking (GoTo) for just a few $$$ The biggest mistake people make is they look at magnification only, arrrg arrrg (my best Tim the Tool Man impersonation). Small lenses or mirrors and large magnification does not work, you will be VERY disappointed. FIRST, buy the biggest mirror or lens you can afford, then buy conservative eyepieces (if they don't come with them). I guarantee, you will be thrilled. Light gathering capability is EVERYTHING in a telescope. That means, the larger, the better. Check around to see if you have any amateur astronomy clubs in your area. They will aways have an open to the public skywatch night. Look through a bunch of different designs and ask a lot of questions. You may even be able to find a used rig for pennies on the dollar - ok maybe quarters on the dollar!
Jim