First, thank you to Hoffman, and to everyone on this site. My PR build was pretty easy using his great layout and trove of information. And I read a ton of posts on here before and during my build. I'm happy to say it's up and running, and it sounds great, but with two (probably connected) issues.
I had the amp running Sunday, and everything worked. The reverb worked as expected, and was switchable. The tremolo worked as expected, and was switchable. But the RCA jacks I used were a little small for the holes drilled, and a couple times they fell right out of the chassis when plugging/unplugging.
So today I installed some wider shaft RCA jacks, and now I've got problems. I used the gold Chinese ones available everywhere. I have the ground ring up against the chassis. So from outside-to-iside I assembled the jacks as plug, plastic washer, chassis, ground ring, plastic washer, nut.
Now the reverb will not engage. Footswitch does nothing. As for the tremolo I can hear it oscillating, there's a whoosh whoosh behind the sound, but it doesn't actually affect the guitar signal. It just oscillates on its own, under the guitar. The tremolo also is now NOT switchable. The knobs do control the depth and rate of the oscillation.
I built the switch myself, just a couple DPDT's, LEDs, and 9v. I have a lot of experience building pedals, and the footswitch worked Sunday so I'm fairly confident that's not the issue. I built the pedal with a TRS 1/4" jack and then am running a 2 RCA -> 1/4" TRS cable, if that's somehow an issue. I'm thinking all the switch is doing is grounding out the reverb/trem jacks. If it were a 9v pedal I'd just put my thumb on the ground lug and see if that fixes the problem - but I don't love the idea of my hand in a live amp.
I'm really scratching my head. It was all working, so I'm pretty sure I understand how it should be wired. I'd have to imagine the odds of getting 4 defective RCA jacks is pretty slim. They're simple jacks. Any help would be greatly appreciated. I'm so close, it'll feel really good to get this thing done!