But doesn't Mesa do this with a couple of their amps... I think like the 5-50?
If you design/build a push-pull amp, you can have a low-power quasi-single-ended option by turning off the drive to one side of the push-pull output.
The key here is to still have the non-driven side idling through the OT, so that its d.c. offsets the d.c. applied by the idle condition of the other side. That minimizes the standing flux in the OT, and allows more signal current before saturation.
Mesa's "patented system" is generally a patent on the switching to accomplish the push-pull to single- ended change. Other have used similar approaches; for example, London Power offers a continuous range between push-pull and quasi-single-ended by inserting a pot between the phase inverter output and power tube grid on one side of the output stage (much like a post-phase inverter master volume, but impacting only, say, the "push side" instead of both sides).
What it sounds like is that the DC current is the problem with SE transformers. This is why they need to be air gapped and made bigger.
That's how I see it. Maybe someone with more technical knowledge can explain it better(or tell me I'm way off base).
Exactly.
Simple terms:
Say you and I are able to carry 50 pounds each without serious strain. However, you (single-ended) also have a backpack with 25 pounds in it; I (push-pull) am unencumbered. You can accept an additional 25 pounds, while I can accept an additional 50 pounds. It looks like I'm doing more useful work, but really, we're both working as hard. My (push-pull) effort is going into all the extra weight I'm carrying.
A lump of iron can only handle so much magnetic flux before it reaches its limit. Single-ended "wastes" some of that lump's capacity because the idle current magnetizes the core somewhat before you even apply a signal. So you need a bigger lump to handle the same power, compared to an output stage with no unbalanced d.c.
There are other differences (such as an air gap) which make it undesirable to simply take a push-pull OT and run it at lower power as a single-ended transformer.
If you have an emergency situation, you can use a push-pull OT in a single-ended circuit. It
will make sound. It
will not make as much sound, with as little distortion, at a given low frequency as you could get using the right part.