Can power tubes be distorted in anyway via a control pot?
... for a particular setting that can alter headroom and early breakup? ...
So are you looking for a way to make the
output tubes distort more or less,
while also keeping the same volume level?
That's a tough nut to crack. Evidence are the thousands of distortion pedals out there, as well as the amps with master volume schemes to cause
preamp distortion.
How do tubes distort? Any tube can be operated within a given load to give a clean sound. It might take a small signal and reproduce it accurately at the output. The interesting part happens when you feed the tube a big signal.
"Clean" can be defined as a change in input signal which causes an exactly corresponding change in the output. With a big enough signal, three things might cause distortion.
All tubes have portions of their characteristics where the grid lines are spaced closer together than at some other part of the curves. Only those portions that intersect the loadline are a factor. Usually, the gridlines are more closely spaced towards the low current area of operation. So in this case your input signal gets bigger, but because the gridlines are spaced ever more closely the output signal doesn't continue to get "correspondingly big". Because the output doesn't exactly follow the input, this is at least one form of distortion. This cause of distortion tends to affect the portion of the loadline that is "down and to the right" on plate curves, which is the area of plate swing towards low current, high voltage.
Another way for the tube to distort is to swing so far "down and to the right" that plate current is turned off. This is cutoff, and once you reach zero plate current, no matter how big the input signal becomes, the output stays at zero current (the plate can't swing a
negative current). So a part of the output signal is lopped off. You could look at this as being the same thing that a rectifier does.
To an extent, both of these two causes of distortion are mitigated when you use push-pull operation. We know there is such a thing as "class AB" where one side of the output section cuts off while the other side keeps working. Two things are happening here... First, the inductance of the output transformer causes the plate voltage of the cut-off tube to soar to a high voltage (above B+) even after the tube cuts off. Essentially, this acts like a flywheel that makes the plate voltage appear to swing as it would if the tube could pull a negative current and keep the plate voltage rising. Second, the output transformer stitches together the opposing tubes signals. If each side distorted in complimentary (same but opposite) ways, the distortion would cancel.
With power triodes, the composite output tube formed by a push-pull pair becomes quite linear due to this effect, up to maximum power output. It still works with pentodes/beam power tubes, but the composite tube is not quite as linear as in the triode case.
What this means is that in push-pull, the first two causes of distortion are not such a big factor.