My BF Deluxe Reverb has a lot more headroom and volume than my Tweed Deluxe.
Ignore the numbers on the volume controls. Turn on both amps and slowly turn up each until they
just start to get a little "not-clean". Now go back and forth to A-B each amp's volume at this point. Is on really
that much louder than the other? Little-louder or WoW-louder?
"Headroom" is usually not well-defined by people, and could be an illusion in your amp. Rather than type 5,000 characters why that is, I wish I could just demonstrate in person.
Regardless, the B+ is about 50v higher in your blackface, and it's fixed-bias so the 6V6's have an additional ~20v across them, or ~70v total. Compared to the total voltage
across the 6V6's in the tweed, that's ~25% more.
The OT load is probably reduced to about 6.6kΩ. That helps the 6V6's create a little more power in the blackface, when they are also given the higher B+. The combination of higher B+ and lower loading leads to a bit more current drawn under signal conditions. All that adds up to a little-more output power.
The impression of headroom in the blackface is due to the different tone circuit, such that you have to reach a higher number on the volume knob to get distortion. That doesn't mean more "real headroom" (as I'd define it, meaning more clean power), but the impression of more headroom because clean takes up more volume knob rotation.
I was thinking ... I could still have the 5E3 ... but if I wanted a little more headroom and volume out of it for clean tones, I could just flip a switch.
Plug your guitar into an A/B/Y switch and play through either or both amps with the click of a (foot)switch.
I used to do this with a '54 Princeton and a '67 Princeton Reverb. There's magic with having both amps going, midrangey distortion and mid-scooped clean with reverb, at the same time.
Plus, I think you're gonna go down a road of trying to turn a tweed Deluxe into a blackface Deluxe, and find that you have to lose one to get the other.
Kinda like when I kept trying to make a Les Paul Custom sound like a Strat. I got 80% of the way there with various pickups and switching mods, but I never nailed that sound til I just bought a Strat. Same with trying to make a Strat sound like a Tele.
Is the 5E3 classA or AB? I've read conflicting things regarding this. ... And I've read some people arguing that because it's cathode biased without a negative feedback loop, this makes it class A.
People argue because the only info they've absorbed are the watered-down explanations. That, and old-amp designers wouldn't really bother to get just a little-bit AB (with its higher output power); they'd raise B+, lower load impedance and switch to fixed bias to get well into AB territory.
An input signal (that's not rectified) is a 360˚ wave. If the output tubes each conduct for 360˚ of the input signal (never turn off), then the amp is class A. If the output tubes conduct for exactly 180˚ (are cut off exactly half the time), then the amp is class B. If the output tubes conduct for less than 180˚ of the input signal (cut off more than half the time), the amp is running class C.
Class C is only used in radio/radar transmitting (or the like) where the output is only 1 frequency.
Anything that has the output tubes conduct less than 360˚ (always on) but more than 180˚ (exactly half the time) is class AB. Closer to 181˚ could be called "cool" or "lean" class AB, closer to 359˚ could be called "hot" or "rich" class AB.