I'd say it distorts around 9 (with a strat). ... This amp distorts way after the others. Even the Bassman was crunchier on 6... I don't get it.
Have any of your other tweeds been a 5E3 or similar? Does this amp distort at a similar
room volume as the 5E3?
This is not volume knob setting, but similar loudness.
If yes, did you use a different brand/type of pot in this build? Audio tapers vary; the general range is 10%-30% taper. A true logarithmic curve will have about 10% of the pot's total resistance at 1/2 rotation. A 30% taper pot will have 30% of the pot's total resistance at the same point.
WeberVST does (or did) sell pots with a 30% taper. Because these are higher resistance for the same volume position (except 0 and full-up), they seem louder/more distorted for the same volume knob setting. If you switched to 10% taper pots, the same amp would seem like it stayed cleaner, longer, even though the amp is doing exactly what it always did with a given volume pot resistance.
The amp works ok but is really clean and the tremolo is weak.
Does your oscillator show the same/similar voltages as noted on the 5E9A layout? That will give you an idea if the trem circuit is creating a strong enough signal. Your 6V6 cathode voltage is actually a bit lower than on the schematic, so if anything that should result in a bit more trem strength and a dirtier sound.