I just changed the bypass cap on the 820ohm resistor with the one on the 2700ohm in the vibrato circuit since they were side by side. I cleaned all the preamp and pi tube sockets hooked it up and it don't seem to be doing it anymore. I sure hope this isn't going to turn into one of those things that come and go, though it was doing it all the time.
Awesome!!
You're probably fine. Little noises will pop up from time to time in a 50 year old amp, but if the amp used to make that noise regularly then you've probably solved it.
... Some of these resistors are a little out of spec, how far out do you guys let them get before you change them out. ...
The layout says all the resistors were 10% tolerance originally, and due to how manufacturers produced and sorted carbon comp resistors you're unlikely to find any closer than 5-6% on either side of the marked value (because they could be sold as 5% resistors for more money).
I wouldn't personally change any resistors unless they were so out of whack it stopped the amp from functioning properly. Like a 1.5kΩ that drifted up to 5kΩ or the like. And you're
very unlikely to run into that. Instead, it is more likely that the resistors will eventually develop intermittent popping noises that are only cured by replacement with a new resistor (but finding just the one or two making the noise is tricky).
So to repeat, I wouldn't change any resistor unless there was no other way to make the amp function.
... And reheating the connection, even with a tad of new flux/solder, often fails to cure the problem, because you cannot solder to oxidized wire. ...
You're correct that you cannot make a good solder joint (
any solder joint, really) to an oxidized surface. But the purpose of flux is to boil away oxidation to allow soldering. Given that, it seems like the rule we should use is to always add either some liquid flux to the solder, or new fresh solder (which has its own flux), when reheating old joints.