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Hoffman Amps Forum image Author Topic: What to build with old iron  (Read 3660 times)

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Offline Cobbler

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What to build with old iron
« on: August 04, 2016, 12:23:50 am »
I've been collecting iron from organs and other stuff for several years. A couple of the PT's I have are 380-0-380 (according to the schematics of where they were taken...one reads 385 sitting unloaded on the bench).

What can I build from this beginning?  I've read elsewhere of 5E3's being built with PT voltage this high.

Offline uki

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Re: What to build with old iron
« Reply #1 on: August 04, 2016, 12:16:50 pm »
Do you have anything in mind? There are lots of information about Fender and Marshall amps, maybe looking at the schematics and layouts can give you some clues about what to build !
Theory is when everyone knows everything but nothing works, practice is when stuff works but nobody knows why !!!
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Offline Paul1453

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Re: What to build with old iron
« Reply #2 on: August 04, 2016, 01:43:51 pm »
The PT is only half of the iron equation.

Match it with the right OT and the design choices start to come into focus.   :icon_biggrin:

Offline Cobbler

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Re: What to build with old iron
« Reply #3 on: August 04, 2016, 07:47:55 pm »
Oh....I have a pile of amps I would like to build and have a pile of other transformers (PT &OT) that match some of those designs. Just not seeing any common guitar amps with voltages this high out of the PT...wonder if there is some odd gem I've overlooked

Offline Paul1453

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Re: What to build with old iron
« Reply #4 on: August 04, 2016, 07:59:57 pm »
With the right tube rectifier that PT will put you right in the +450 ballpark.

Lots of 6L6, EL34, KT88 designs can work with that.   :icon_biggrin:

Offline HotBluePlates

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Re: What to build with old iron
« Reply #5 on: August 04, 2016, 10:59:09 pm »
... A couple of the PT's I have are 380-0-380 (according to the schematics of where they were taken...one reads 385 sitting unloaded on the bench).

What can I build from this beginning?  ...

... Just not seeing any common guitar amps with voltages this high out of the PT...

How did the organ from which these came use the PT? What was the power supply arranged like, and what output tubes/OT did the organ use?

That's your first best guess on how to make use of them. The mistake I made when I was beginning in this stuff was thinking I would amass a bunch of random "tube amp parts" and then make something coherent out of them. Instead, the random parts often sat on their own, because certain elements go together to make a working whole.

With the right tube rectifier that PT will put you right in the +450 ballpark. Lots of 6L6, EL34, KT88 designs can work with that.

Maybe, maybe not.

380v * 1.414 = ~537vdc; we'd have to lose 87v across the rectifier to get down to 450v at idle. That seems like a lot of voltage drop, which will get even larger (sag-ier) when playing unless the amp is drawing fairly constant B+ current (like class A). The filter caps still need to be rated for 550v and then some, given no voltage drop until the tube start pulling some current, and because you'll need to allow for high line voltage.

You might look to a lossy tube rectifier to drop this voltage, but rectifiers often act like a certain amount of series resistance: they drop less voltage with lower current draw and more voltage with higher current draw. What happens if the lossy rectifier you'd like to use won't drop the voltage unless you pull enough current to pop the rectifier?

You might look at a choke-input power supply (meaning also, look to see if the "organ donor" had a choke-input supply). Output voltage from these is Volts RMS * 0.9, minus whatever voltage the rectifier and choke DCR drop. Filter caps after the choke still need to be rated for Volts RMS * 1.414, because the conversion factor for a choke input supply again only applies once current is flowing.

So choke-input might look like 380v * 0.9 = ~340vdc. For the choke to filter effectively, you want a constant minimum current draw. Given the relatively low output voltage you might as well also shoot for Class A, in which case the mode of operation and the hefty choke filtering are mutually-supportive to create a rock-solid and stable B+. The choke has to be rated to support the B+ current of the entire amp at maximum output power (such an organ probably had a choke as big as the OT and/or PT).

At this point, if the original organ's plan is unknown, there is a LOT of recursive/iterative design to be done figuring out "which output tube," "what idle current for Class A," "what bias voltage," "How much voltage is left across the tube after cathode bias," (and cathode bias is to be assumed for a Class A output stage at these voltages) "how much voltage dropped across the rectifier and PT winding resistance," etc.

Once all that is sorted, a choke of a certain size (especially current-handling capability) will be dictated. And so you hope you have one on hand. If the organ used the PT and used choke-input filtering to supply a reasonable B+ voltage, then the organ had one. Did you steal it too? Do you still have it around? Can you find it?

And so you see why it's often better to keep the entire PT, power supply, output section, output tubes (and maybe phase inverter) intact when you rob from old equipment. All these design issues have already been sorted out and the parts work together well.

... I've read elsewhere of 5E3's being built with PT voltage this high.

Probably not true 5E3 Deluxes, meaning a likely move up to 6L6's and/or different power supply configurations, etc. At that point, it's probably just "5E3" in name, or using the tweed Deluxe's simple preamp. The 5E3 schematic & layout don't help much with their lack of voltages, but between the 5C3 Deluxe and 6G3 Deluxe, we might guess the PT was between 310-0-310v and 330-0-330v, to yield ~360vdc after a 5Y3 rectifier. The 5Y3 probably drops 75-80v along the way, but can't support a d.c. draw much about what a pair of 6V6's in Class A at these voltages demand. You could go up to the beefier 5AR4 or 5U4, but rectifier voltage drops are then lower...

It comes back to another vote for using the iron as the source circuit used them.

Offline Cobbler

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Re: What to build with old iron
« Reply #6 on: August 05, 2016, 11:19:06 am »
All the organ amps I salvage, I keep them complete until it is time to build the next project so that I can test components and such... just for the reasons stated.

The one loose PT the bench is out of an old Magnavox radio I scrapped already (the octal tube sockets made their way into a Hoffman Princeton Reverb I built this spring).  It had a field coil speaker, 2 6L6 power tubes and a bunch of 6S#7 varieties also.  Because the circuit is so far away from guitar or even organ amps, I salvaged what I thought might be useful.... the sockets, the PT, some cool knobs, a very cool 6E5 tube.  Just seems a shame to have unused iron :w2:

Offline HotBluePlates

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Re: What to build with old iron
« Reply #7 on: August 05, 2016, 01:29:44 pm »
... The one loose PT the bench is out of an old Magnavox radio ...  It had a field coil speaker, 2 6L6 power tubes and a bunch of 6S#7 varieties also.  ...

Ugghh.. and that explains it. Lots of current through a field coil, which required a high initial voltage to compensate for the voltage drop across the field coil DCR.

You could attempt to replicate the field coil using a resistor, but you'll throw quite a bit of heat.

Offline TheKT88KilledJFK

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Re: What to build with old iron
« Reply #8 on: August 05, 2016, 06:08:12 pm »
With regards to reducing the voltage, the filter section's own load as well as the loading from each gain stage will reduce the voltage quite a bit.  530 VDC isn't that much to deal with for a lot of amp designs.  By the time you dampen the rectifier output enough, you will have reduced that into mid 300s pretty easily. 

Offline HotBluePlates

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Re: What to build with old iron
« Reply #9 on: August 05, 2016, 10:56:27 pm »
...  By the time you dampen the rectifier output enough, you will have reduced that into mid 300s pretty easily.

The problem is 530v (or substantially close) is too much for the plate of the 6L6's the original amp used. One could use 807's, but the screen voltage will need to be quite a bit lower than the plate and/or the bias will be very large (making the tube harder to drive).

Output tube plate current through dropping resistance will generate a lot of waste heat (that's where the extra power/voltage is going).

My earlier point was more that in the era before permanent magnet speakers, the field coil was a necessary evil to be accommodated. And it was, by using a large enough PT to have excess voltage to drop in the field coil. Unless he also kept the field coil speakers, the extra high voltage is a burden rather than a benefit.

Offline kagliostro

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Re: What to build with old iron
« Reply #10 on: August 06, 2016, 02:22:45 am »
Seems that there are only two way to solve this problem, one is to drop B+ voltage the other is to use a tube that can afford such a high B+ voltage

Dropping voltage, no matter if we use a resistor, a strip of zener or more than a vacuum rectifier in series, is a waste of energy and so there is heat to dissipate

use a tube that can afford such a high B+ also is not very easy because we would like to use "common" tubes

Thinking to this, a question come to my mind .... in a SRPP configuration, as the tubes are staked, there is an increase on B+ that can be afford ???



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