... I am also reading that the data on a 6y6 is far from being the whole truth. ...
> screens are on an ultralinear tap then through a 180k 2 watt resistor
180_K_ seems impossibly high.
... It is that high to get down to the max 135v on the screens. ...
G2 163
... I'm wondering if the G2 voltage is okay. Way high according to data. ...
There are lots of data sheets out there. Some require interpretation. If you are worried about something they say,
you really oughta link to it so we see what you see.
G.E. 6Y6GTTung Sol 6Y6GASylvania 6Y6GAYou seem to believe the 6Y6 screen is rated for 135v maximum. That seems reasonable from the Max Ratings on the 1st page of the G.E. sheet above. But pages 3 & 4 of the same sheet have curves for 150v on the screen. There has to be more to the story...
The Tung Sol 6Y6GA sheet claims (like the other TS sheet PRR posted) a Max Screen Supply Voltage of 200v, then gives a cryptic "See J5-C4" under "Max Screen Voltage". At a minimum, this implies the screen will not be harmed if 200v is applied (at least under some condition). [There is probably a note "J5-C4" somewhere that applied to every sheet in the collection from which this taken, but it isn't included here.]
The Sylvania 6Y6GA sheet finally gives the "Rest of the Story". Looking for Screen Voltage, the sheet direct the reader to "See Rating Chart" (on the last page). The screen can be operated at Max Supply Voltage (200v) when it dissipates zero-power (i.e., no current flows), and this drops to 50% of Max Supply Voltage when dissipating all 1.75w of the screen's rated max dissipation. That would happen at 1.75w/100v = 17.5mA of screen current.
135v/200v = 67.5% of screen voltage rated allowed, and the curve shows this applying when the screen dissipates ~88% of it rated maximum, or 1.54w. 1.54w/135v = 11.4mA.
Unless your 6Y6's screen is idling at 11.4mA, you don't need to be confined to 135v. To verify, measure resistance of the 8.2kΩ (amp off), then measure d.c. volts dropped across the 8.2kΩ (amp on). Use Ohm's Law to calculate screen current.
You can use that rating chart to figure the size your screen resistor
should be. Easiest path (if you have a DMM with a HOLD function) is to set up your meter to measure milliamps, unsolder the 8.2kΩ resistor, and attach the meter in place of the resistor. Crank the amp as high as it will go, play as loud as you can. Use the HOLD function to review the highest average current that happened while you played. Calculate allowable max output screen voltage (1.75w / Average Current at Max Power), note difference between that & your idle screen voltage node, divide that difference by your idle screen current (found earlier). You now have a screen resistor with minimum impact on output tube compression while protecting the screen.
You can always use a higher-resistance for the screen dropping resistor; only impact for a reasonable value will be increased compression at high volume and less power output.