Amp is finished, sounds much better, fatter, fuller, warmer, more/earlier break up, more harmonics, more chime, more sustain, and at least 1/4 less volume.
He has an outdoor gig this Sat. so he can turn it up some to test it with the band.
We're moving and I'm getting the house ready to list for sale, so I didn't have the time to document this as well as I would have liked to. I lost most of the pics I took, not sure how?
A few pics are in reply #57 and #60.
At the end I took voltages with the variac set to 120acv and then straight from the wall outlet, no difference in PT secondary acv's or any dcv's in the amp.
The heaters were 6.5acv both ways and the B+ secondary didn't budge, nor did the -bias wind.
The amp has a -bias balance and was set by Fender at ~40% dissipation, with these RCA 6L6GC's anyway, but Fender used RCA's too.
When I added a -bias adjust pot, sealed NOS mil spec PEC 25K and a MF 22K and biased the tubes up to around 60% dissipation, the B+ dcv dropped way down, 465dcv instead of the 500dcv listed on the schemo. Much better IMO.
The 3 x 10 ohm/10w R's in the B+ I installed, 2 before the FWB, 1 in series on each secondary leg and 1 after, only dropped the B+ ~5dcv's total.
I put in new CC 1/2w R's for the preamp tubes plates and TS slope R's, hiss was now gone. And I got rid of at least 3 ground loops from Fenders wiring and once I got the 4 x 6L6GC's balanced, the low frequency hum all but disappeared. But getting them balanced took some time flip/flopping all 4 tubes in all 4 sockets! I don't know why but they each didn't seem to like certain sockets.
I wired the inside pair of 6L6GC's to triode to get them out of UL operation and triodes sound darker than pentodes and to drop a little output volume, now 3/4 instead of 100%. We tried pulling the 2 that were wired as triodes, to get to 1/2 total output, but the amp sounded warmer/fuller with the triode pair in there than with out them. So we put them back in. I didn't have time to try just the triode pair alone.
When I did a full cap job, F&T's, changed the PI to BF values, wired the inside pair of 6L6GC's as triodes, upped the screen grid R's from 470 ohm to 1K ohm on all 4 x 6L6GC's, disconnected the -FB loop, and biased the 6L6GC's up to ~60%, the amp came alive.
I also modded the Bass channel to a lead channel by changing the plate R to CC 220K, the K R to MF 2K7, the K bypass cap to 2uF2 and the 2nd stage coupling cap was already a .0047uF. I put a MF 22K R between the mid pot and ground for more mids. The deep bass switch really kicks now. And I changed the K bypass cap on the normal channel to 10uF.
I rebuilt the FWB with ultra fast UL10047 diodes, 1000v/1w and 3 x 10 ohm/10w R's and 3 x .02/630v poly snubber caps, to kill any SS diode switching noise. I rebuilt the -bias completely too, UL10047 diode, MO R's, 2 new F&T 100uF/100v caps.
And I changed the B+ 1st stage filter caps, A node, bleeder/balance and any/all other B+ R's to MO 3w.
Here's some final voltages;
PT B+ secondary; 1 leg to ground, each ~ 190acv.
Bias tap; in play; 56.3acv, after diode; -63.3dcv. max -bias dcv at bias/balance pot; -60.5dcv.
In play; plate; ~465dcv, screens; ~465dcv.
Final K bias current;
1. 40.2mA
2. 35.9mA
3. 40.7mA
4. 39.2mA
That's as close as I could get them, 4.3mA difference at most, but that's pretty good.