I know, another hummy Champ post. I've checked as many posts that I can find on this subject. I've checked all the usual heater wiring issues, double checked everything I can think of. I'm not "star grounded", but my first champ build, from a kit, had 4 different ground points to lugs soldered to the chassis. I built this one from scratch the same way. There are no cold solder issues to the chassis. I was a pipe welder for many years and I know a bad weld when I see one. The lugs are soldered directly to the chassis, not a brass plate, and ground leads soldered to the lugs.
My symptoms: The hum, I believe, is 60 cycle. The amp is quiet with no volume and no guitar plugged in. The hum is affected by volume. That is, it becomes audible at about the 3 setting and gets louder turning up the volume. It is really loud at full volume and changes pitch a little. When I plug in a guitar the hum is reduced significantly. I played the amp for a while when I first finished it and didn't really notice anything extraordinary. I just happened to turn it on with no guitar plugged in one day and heard the really loud hum, with volume. Now that I've heard it I believe the tone is seriously compromised by the hum when being played through.
If any of you all have seen the Uncle Doug video where he turns on an amp and its dead quiet, and then he checks to see if its working by plugging in a guitar cable and touching the end to make a noise through the speaker. My amp is the opposite situation. Its noisy with nothing plugged in and volume up, and becomes quieter with a cable plugged in and my fingers on the end, or plugged into my guitar.
Thanks for any tips to cure the hum.