I am starting a project with a Wurlitzer Model 44 (or 6144) amplifier I picked up the other day. 2 6SQ7 tubes (pretty similar to 12AX7 I think), 3 6SN7, 1 6SL7, 2 6L6 power tubes, and a 5U4G rectifier. It's in great shape. Came with the original Jensen 12" field coil speaker. All original tubes except the 6L6s. The reason I bought it is because it came with the complete Service Manual - I've included relevant parts below. Schematics and circuit explanations for these seem to be hard to come by.
Fired it up. Tubes all lit up, fairly quiet hum through the speaker, especially considering the Swell Control socket has been jumpered to hard-wire it at max volume. Voltages generally check out fine, except the Control Tube is not right. This is the gain stage that turns the amp "on" when an organ key is depressed. Biased at cutoff when nothing is being played, this tube is supposed to be re-biased into proper operating range when an ogan key is pushed. Pins 2/6 of the Control Socket are currently jumpered, hardwiring it "on", so the Control Tube should be biased for proper operation. But I'm reading 0 vdc on the grid, 111 vdc on the plate, and 2.1 vdc on the cathode. These values don't correspond correctly to either the "on" or "off" condition, so clearly something is wrong. Just a bad tube? Unfortunately I don't have another 6SLT to try. Ah well, I haven't ordered anything from Tube Depot in weeks.
I "plugged in" by connecting a guitar cord to each of the inputs using test cables. Hum went through the roof, but I assume this is because I had 12" of unshielded cable connecting my guitar to the amp. I tried playing through both channels, although I did not jumper the Vibrato Control to see that circuit do its thing. Volume on both channels was very low - 1-2 watt level - and there was no clean headroom. Heavy distortion. The amp sounded like a dimed 5E3 through cheap earbuds. I assume this is because of the improperly biased Control Tube gain stage (?). I understand the concept of using bias as a switch, but I don't understand this circuit. I could use some help here.
From what I've read, the consensus opinion seems to be to strip these amps and build something more useful with the iron. However, If I can get this volume/headroom problem figured out, I feel like it would be fun to build a working amp with this rig, at least to learn a thing or two and to hear what this vibrato circuit sounds like. It doesn't seem like that should be a very hard project, but I could definitely use help.
About me: First time on the board, as you can see. I've built 5 amps - a handful of Fenders and a Dumble. Nothing original - some RobRob type mods, but I'm not yet a tweaker. I'm learning, but still need lots of guidance. That's one of the reasons I'd like to play with this. The amps I've built have been from kits or new parts, so they've been pretty big investments. They sound great, so I've been reluctant to experiment much. Since I've got just $50 invested in this, and it sounds like crap, it seems like the perfect playground.
Assuming I can get the volume/headroom issue resolved, here's part 1 of the plan:
- Wire the inputs, (should I treat these as two separate channels, a clean one and a vibrato one? Do I just ignore the fact that they were originally fed "bass" and "treble" inputs?). I suppose 2 channels with jumper-ability provides the most flexibility. The treble/vibrato channel sounds particularly screechy right now. Although it's stupid to evaluate tone right now, it would be great to get ideas how to tune/voice these channels.
- Wire a Volume pot at the Swell socket (100K from the schematic? seems awfully small.)
- Add a tone control/stack. Easiest would be a tweed control right after (?) the volume control. This would replace the current off-board treble bleed attached to the Swell Control. Am I right in assuming that the Control Tube is also a gain stage ( > unity gain). If so, I assume it would give me enough gain and input impedance to put a more elaborate tone stack in front of it. Yes?
- Vibrato Control Socket: Wire 1M pot in place of the Vibrato Depth control. Wire 500K switched pot and and 800K resistor to ground in place of the Vibrato Speed control.
- I assume electrolytic capacitors will all need to be changed. Could capacitor issues be contributing to the problem?
One other question: can the field coil speaker be used as a regular speaker? (other than the fact it weighs a ton). If so, I might move the choke into the chassis. Something about 300 volts running to the speaker makes me just a tad nervous.
Thanks in advance for any ideas, advice, or warnings. At the very least I hope it's useful for the community to have these documents. Attached in this post are 2 pics and the schematic. Next post will have the relevant pages from the service manual.
Cheers
Dan