Does anyone have a link that addresses that issue? Or knows what range is "safe" for tube 6.3v heater filament voltages to properly operate? What's too high and what's too low in voltage?
Not sure about all of the tubes you mention, but the heater coils in the 12A(X,T,U)7 series are helical tungsten, and function much like a light bulb would. Not sure how high a voltage you would need to apply to burn out the coil, but you could probably test this in your lab . . . sounds like fun!
As for under-voltage, again not sure what that would be, but the result would be unavailability of electrons on the cathode, and the tube would not function properly as the required heat is not present. Another fun experiment, best to do this one first. How cold can you go?
If I had a cathode biased push/pull KT66 amp with 400v on the plates and I changed it to using push/pull 6V6 amp with 400v on the plates, would this cause the voltages on the heater filament to raise and lower the life expectancy of the tube?
No, with this caveat: The heater circuit voltage is bound at the upper range by the windings and the primary voltage. On the other hand, if you were to overload the PT heater windings (for example, by using too many tubes with high current draw referencing the spec of the PT), voltage would be lower, but you'd be burning up the PT.
OR if I had a AC30 with 4 EL84's and simply pulled two of them & adjusted the power tube cathode resistor accordingly, would this increase the heater filament voltage and cause a problem?
No problem with the heater circuit in this scenario.