Don't lose focus. If the fuse held when you disconnected the primary leads then you should order a new PT. I'm favoring the bigger one, but the voltages will be higher, probably around 400VDC. If you want to keep the B+ around 360VDC then use the smaller one.
Meanwhile, read about the current limiter light bulb, aka, dim bulb tester. Build one and use it when you first test the amp with the new PT to prevent any meltdowns. You need about a 60 watt bulb for this amp.
Yes, a shorted rectifier tube or shorted filter cap, or shorted filament wiring can damage a PT. And they can also blow the fuse, but it usually doesn't blow immediately when you turn the power on. In fact, it may not blow at all, allowing the PT to melt down, which will then blow the fuse. So, ckeck for shorted filter caps and rectifier tube. If your fuse is blowing immediately the problem is usually the PT or wiring on the primary side.
Thanks for the advice.
As for the caps, yes, I've pulled the vast majority of the caps and tested them with my capacitance/ESR tester, including the multi-cap can electrolytic. I have seen where this tester doesn't do the greatest job, but being able to monitor ESR makes a lot of difference. Usually caps are one of the first things I check, because as we've all seen, a shorted cap can wreak all sorts of havoc. All the caps appear to be original, but in great shape. The Can is the only one that appears it may have been replaced at one time. Also, the rectifier was the first thing I suggested be replaced, since that silver coating within the tube was nowhere to be found, just little flecks of white "dust."
As a final test, I just purchased a 60W filament bulb, and connected it to the switch, the fuse, and chassis ground. I then rigged up an electrical socket for a clamp light so I could put a load on the switch and fuse. Everything worked fine, so I've eliminated the switch and the fuse. The benefit is, I can use this as a current limiter in the future, which I will do after installing the new PT.
Thank you, BTW, for connecting me with Hawk Electronics. WOW! Those are much better prices than what I was previously finding and will definitely be using them in the future, as well as for replacing this PT.
So, ideally, I'd like to keep the circuit as close to original as possible. I'll leave it up to my customer, but, what are the benefits of the higher voltage? I know cathode biased tubes like the higher voltages, but I don't know why. Could you explain? Or link me to some material that will paint a picture?
Also, because I'm a solid state guy, I don't know much about tubes or tube amps. I understand them enough, but I
want a better understanding. I do this as a business and I love electronics. I am super passionate about electronics and repairing them. I want to soak in as much info as I can cram in my tiny little head. Are there any books, websites, or other materials anyone can recommend for a deeper understanding of tubes and tube amps?
Again, I can't tell you guys how much I appreciate the quick responses and help with this issue. You all have been amazing and I can't thank you enough!