... I don't understand how to bias a tube and choose a plate voltage that will: either produce an amplifier circuit with lots of headroom and clear amplification, or to deliberately drive the tube into overdrive. ...
It will greatly benefit you to have a death-grip on Ohm's Law, the Equation for Power, and how to convert between Peak and RMS values of a sine wave.
When designing from a blank sheet of paper, we start with the speaker & a desired power output, and work back towards the input jack.
Assume we're making a 40w Super Reverb. The voltage across the speaker terminals is
Volts = √(Power x Impedance) = √(40w x 2Ω) = 8.944v RMS
The
output transformer is 4kΩ to 2Ω. The Voltage (or Turns) Ratio is the square-root of the Impedance Ratio:
4kΩ / 2Ω = 2000 : 1 ----> √2000 = 44.72 : 1 volts ratio
Let's use the transformer's Volts Ratio to figure the RMS volts on the primary side for our 40w output:
8.944v RMS x 44.72 = 399.98 volts RMS
The figure above is the voltage swing across the entire primary, or from "plate to plate." But we commonly calculate the required supply voltage & power output with respect to one side of the push-pull output stage. So let's divide our RMS Volts in 2 parts, to get the part contributed by one side:
399.98v RMS / 2 = 199.99v RMS
But we were talking earlier about "limits" and that the signal is only 1/√2 (0.7071 or 70.71%) times as big as its limit. So let's convert from RMS sine volts to a peak value:
199.99v RMS x √2 = 282.83v Peak
We now know that to make our 40w of output, the 6L6 on one side will reach a peak plate voltage swing of nearly 283 volts. But the supply voltage needs to be "Tube Output Volts" + "Tube Volts." That is, there needs to be some voltage left across the tube for it to continue working & amplifying. There might even need to be some extra "safety margin."
The upper graph of Page 6 of the
6L6GC Data Sheet shows the limiting 0v gridline for a number of screen voltages. The "Knee" of the curve is where it goes from being mostly-horizontal to mostly-vertical. Our loadline should stay just above the knee on the horizontal part, and this implies a lower-limit of plate voltage swing.
The knee of the curve for E
c2 = 400v lands pretty close to 100v on the Plate Voltage Axis. If there were an E
c2 = 450v curve, we might guess we would need closer to 120v at the 6L6GC plate.
Now we add our required minimum plate voltage of 120v to our peak signal output:
120v + 282.83v Peak = 402.83v required
Now let's look at the
Super Reverb schematic: 460v plate & screen. About 50v of extra margin allowed for supply voltage sag when the amp pushes maximum output power.