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I thought the 5Y3 should only handle a 20uF as a first filter cap.The capacitance hardly matters. If you have enough uFd to hold ripple to usable level, you have BIG current surges.
What matters most is resistance. Some bottle-rectifier datasheets spell this out. A complete calculation is mind-bending. However a "right size" power transformer intended for tube rectifiers -probably- already has a reasonable amount of resistance. If it is a copy of a PT from a tube-rectifier amp, size suitable to the rectifier you want to use, you can probably use 16uFd or 60uFd. If it is like the lump I just found in my office, 2
Ampere rated output, even 2uFd will probably weld a 5Y3's guts together.
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One column reads 120V for both plate and screen and the next column reads 180V plate and 120V screen. Which way should I go there?Neither. Look at the
currents: 7mA! You almost never want that much current in an audio voltage amplifier. Reverb Drivers rarely suck that much. (However if you
did need a gain of 100 with a 20K output impedance, and did not mind the brutal drain on your B+, it works.)
I lost track of what plate resistors we are using. But since audio preamp loads are in the general range 100K-500K, reasonable plate resistors are 50K-500K. Typical preamp B+ voltages are 200V-400V. Plates and resistors usually split the B+. So typical currents are 200V/50K= 8mA to 100V/500K= 0.2mA. 1mA-2mA is most common.
The 7mA suggestions are for
choke loaded amplifiers. Chokes are very much better loads BUT at audio frequencies a "good" choke is not very good and very expensive. 6AK5 and kin are aimed at
radio frequency stages, where a great choke is a few pennies.
So the Typical Operation conditions on the 6AK5 sheet are NOT directly useful for you.
And the difference shown for 120V versus 180V is very-very small. Most parameters change less than 5%, when real tubes vary 20% one to the next at the same conditions. It isn't clear why they show the two different voltages. Mostly, pentode plate voltage
does not matter for small-signal work. But maybe the forms looked bare with just one set of conditions.
You will probably want MUCH lower G2 voltage. How much lower is hard to say.
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Shouldn't the screens be a fraction of the plates by like a ratio of 5:1 or is that plate/screen current?The plate/screen
current ratio WILL be around 4:1 for 6AK5 at
any reasonable plate voltage. The screen is a picket fence with 80% open space. Throw BBs at it, how many go through and how many hit pickets? A high wind in your favor (high plate voltage) may funnel a few extra BBs between pickets; wind in your face (low plate voltage) and more BBs may veer into the eddies behind the pickets.... but as
page 2 shows, the plate/screen current ratio is very consistent right down to where plate current collapses.