Looks great Geez!
Are you doing your artwork on waterslide decal paper and an inkjet printer?
If so, could you please share your methods?
Those are real close-up shots and I can't see any visible boarder. I'm having trouble achieving those same results consistently.
How do you smooth the decal out? Paper towel? Sponge? Wet Paintbrush?
Do you use any "setting" solution after the decal is applied?
Hey Boots!
You may not believe it, but I actually use inkjet photo paper to do all my plates! Thru alot of trial & error, I have developed a pretty easy (to me) system to create the faceplates, seal them, drill the enclosures.
Heres a few things I do:
*I use FrontPanelDesigner (free program, google search) to do the "templates", as it allows you to know exact measurements for placement of holes.
*I then print the template to PrimoPDF (another free program, which is a PDF creator that acts like a "printer") which converts/saves the file as a PDF
*I then open the pdf template in GIMP2 (yet another free program), as it will open pdf files & convert then into editable photo-type files.
There is a bit of a learning curve with gimp, but the ability to create "layers" in a great asset, as you can layer different templates & files, making changes to them without disturbing the other stuff you've already worked on.
I will usually create a "Knobs" template with the correct size & placement of knobs, so I can see if any of my labels or artwork are going to be covered up by the knobs once they are on the finished pedal. I then delete this template from the finished print file.
Once I get a final product that I like, I print out 2x copies on my injet printer, onto glossy hi-quality photo paper....one copy is the "final" that will go onto the finished pedal, and the other copy is "sacrificial", it will be used as a drill guide for the blank enclosure, destroyed by drilling thru it.
I tape this sacrificial print onto the enclosure & drill the holes right thru it, using the hole markers I've designed into the faceplate as a guide.
Once I have the enclosure drilled out & all the holes are the correct size, I then paint the enclosure. I use gloss black on all my enclosures, but that is personal pref. While the paint is drying (several days) I spray the sealer on the printed "final" copy of the faceplate. I use Clear Modgepodge sealer (available at walmart in the crafts dept) and it doesn't discolor the print or make the colors run/splotch....works perfectly. I put on a couple of coats, just to protect the print while I work with it while installing it on the box.
Once the painted box is dry, I cut the print to size, and spray the back of the print with 3M spray adhesive. Let the adhesive dry several minutes to become tacky, then carefully align the faceplate with the top of the enclosure, press in place.
Then spray more clear sealer on the top of the pedal (thin coats, allowing to dry between coats) until the edges of the photopaper are smooth/even & blended-in with the edge of the enclosure.
I then use an exacto knife to cut out the holes for all the controls (easy to do, since the holes are already drilled underneath the print), install all the pots/switches & I'm ready to start soldering!
Oh, I also always lay down a soft towel on the workbench surface at this point, because the finished side of the pedal will be facing down for a long time while I finish soldering the circuit & I don't want the face & knobs to get damaged.
Hope that helps.......Geezer